DYNAPAC High Capacity Planer PL2000F Engine Stage IIIA T3 Operating & Maintenance Instructions Manual PDF DOWNLOAD

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DYNAPAC High Capacity Planer PL2000F Engine Stage IIIA T3 Operating & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC High Capacity Planer PL2000F Engine Stage IIIA T3 Operating & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :283
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC High Capacity Planer PL2000F Engine Stage IIIA T3 Operating & Maintenance Instructions Manual PDF DOWNLOAD

Instructions manual
Operating & Maintenance
High capacity planer PL2000F (Engine stage IIIA / T3)
Diesel engine CumminsQSX15-C600
PIN: 10000905EHC006777

Instruction 1
The machine 1
Intended use 2
Warning symbols 2
General 3
Safety – General instructions 5
Safety – when operating 7
Risk zones on the machine 7
Slopes (Tip over risk) 8
Safety devices 9
Conveyor 9
Roof (Option) 9
Emergency stop button 10
Horn 11
Headlights, Indicators rotary beacons 12
Hazard warning lights on side panels 13
Reverse lights and folding warning signs 13
Traction unit supports 14
Steel retaining cables 15
Retaining hook of scraper flap 16
Limit switch of scraper flap 16
Scraper flap safeguard 16
Exit ladders, grab bars and guardrails 17
Side shield 17
Special instructions 19
Standard lubricants and other recommended oil and fluids 19
High ambient temperatures, above +40°C (104°F) 19
Lower ambient temperature – Freeze risk 19
Contents2
Temperatures 19
High pressure cleaning 20
Fire fighting 20
Battery handling 20
Jumping starting (24V) 21
Technical specifications 23
Vibrations – Operator station 23
Noise level 23
Dimensions 24
Weights 26
Performance data 26
Loading system 27
Engine (T3) 27
Travel drive 27
Hydraulic system 28
Water system 28
Compressed air system 28
Electrical system 28
Tightening torques 29
Machine description 31
Descriptions of assemblies and functions 31
Machine description 43
Identification 43
Machine plate 43
Explanation of 17PIN serial number 44
Decals 45
Safety decals 48
Info decals 52
Instruments/Controls 53
Control panel 53
Contents3
Switch panel 55
Main console – left & right 55
Control lever panel 69
RH/LH – Ergo control 71
Ground plate panel 74
Front left Front right 74
Rear left & Rear right 77
Screen structure for setting and display options 80
Description of error codes (of page 703), dialog boxes 97
Electrical system 115
Fuses, boxes 115
Relay, machine 116
Driver’s seat on left/right 117
Battery’s main switch 118
Batteries 118
Tilt display 119
Lock and Unlock the ground panel cover 120
Folding ladder 121
Guardrail 122
Transport position for ladder and guardrails 123
Hydraulic folding roof operation 124
Hydraulic hood operations 125
Throttle valves for deployment speed of hood and roof 126
Manual pump, hood and roof 126
Water system 127
High pressure cleaner 128
Filling pump for water tank 129
Water filling (pressure fill) connection for water tank 130
Changeover for separate circuits of rear strut towers 131
Milling depth display 132
Contents4
Milling drum operation check 132
Interlock on scraper flap 133
Retaining hook of scraper flap 133
Limit switch of scraper flap 134
Traction unit supports 135
Support brackets 135
“Scraper flap function changeover” valve 136
“Discharge conveyor function changeover” valve 136
Monitoring camera 137
Compressed air system (O) 138
Storage area and protective flaps 139
Plumb fixture 140
Swivel-mounted warning sign 141
Tool holder 141
Typical wear marks on tool holder 142
Typical wear marks on bits 143
Bits holder replacement 144
Bits replacement 147
Replacing the holder box 148
Leveling unit 149
Matric type 149
Operating the Dynapac Leveling System 150
Setting the contrast 150
Symbols and displays in the working window 151
Sensor selection 152
Operating with the Cross-Slope sensor 154
Zero adjustment 156
Sensitivity setting 158
Changing the measurement units 160
System languages 161
Contents5
Operation 163
Before starting 163
Preparing for operation 163
Devices and aids 163
Before starting work 164
Starting the machine 165
External starting (starting aid) 167
Allowing engine to “warm up” 168
Driving the machine 169
Milling (preparation) 170
Parking the machine 174
Long-term parking 175
Long-term parking 175
Battery 175
Engine 175
Hoods, tarpaulin 175
Fuel tank 175
Hydraulic reservoir 175
Watering system 176
Water pump 176
Miscellaneous 177
Transport 177
Safety regulations for transport 177
Fix points 179
Transport on trailers 181
Hydraulically foldable discharge conveyor 187
Folding in discharge conveyor 187
Folding out discharge conveyor 188
Load by crane 189
Towing/Retriving 190
Contents6
Short distance towing when the engine is inoperative 191
Towing the planer 192
Lifting the conveyor 193
Securing before parking up 194
Operating instructions – Summary 195
Preventive maintenance 197
Maintenance – Lubricants and symbols 199
Maintenance – Lubricants and symbols 199
Fluid volumes 199
Maintenance 201
Notes regarding safety for maintenance 201
Liability exclusion in case of use of non-original spare or wear parts as well as incorrect operating
materials 202
Maintenance intervals 202
Engine drive unit 215
Fuel tank 215
Cleaning tank and system 216
Diesel engine 216
Engine oil drainage point 217
Oil filter 218
Fuel filter 218
Fuel filter water separator 219
Air filter 219
Cooler 220
Coolant filter 220
Cooler 221
Drive belt 221
Valve clearance 222
Engine brackets, left/right 222
Connecting screws, pump distribution transmission/engine 223
Contents7
Hydraulic system 224
Hydraulic oil tank 224
Hydraulic oil drainage valve 224
High-pressure hydraulic filter 225
Return hydraulic filter 226
Pump distribution transmission 227
Oil level check 227
Oil cooler 228
Bleeder 229
Oil cooler 229
Hydraulic hoses 230
Hydraulic unit for roof and hood activation 230
Oil level check 230
Traction units 231
Planetary gear – oil level check 231
Oil change 231
Chain tension 232
Bottom plate 233
Rubber pad 233
Steering system sliding parts, steering arms, stop ring and scraper 234
Retaining device for track rod and steering cylinder bolts 235
Belt drive 235
Clutch “DESCH” Type 236
Milling drum gear box 237
Oil level check 237
Oil change 238
Milling drum 239
Draining coolant 239
Checking fluid level/adding fluid 240
Scrapers and supporting wear bar (moldboard) 240
Contents8
Runners on the side boards 241
Sliding shoe runners 242
Drum flap limit switch 243
Milling drum housing fastening bolts 243
Loading equipment 244
Belt tension 244
Drum holder 245
Steel cords 245
Funnel rubber of transfer point and sealing rubbers/guides 246
Water system 247
Water tank 247
Feed pump 249
Water filter 250
Water pump – Check oil level 251
Water pump – Drain oil 251
Spray nozzles 252
Power supply 253
Batteries 253
Compressed air system 254
Maintenance unit and compressed air system 254
Leveling system 255
Sensor, controllers, connection cables 255
Brake system 255
Emergency stop button 256
Lubrication points 257
Traction unit 257
Chassis legs 257
Steering cylinder 257
Floating pin 257
Milling section 258
Contents

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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