DYNAPAC Paver Finisher F1000W T4i Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Paver Finisher F1000W T4i Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Paver Finisher F1000W T4i Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :240
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Paver Finisher F1000W T4i Operation & Maintenance Manual PDF DOWNLOAD

V Preface 1
1 General safety instructions 3
11 Acts, directives, accident prevention regulations 3
12 Warning instructions 3
13 Prohibitive signs 6
14 Protective gear 7
15 Environmental protection 8
16 Fire prevention 8
17 Further instructions 9
A Correct use and application 1
B Vehicle description 1
1 Application 1
2 Description of assemblies and functions 2
21 Vehicle 3
Construction 3
3 Danger Zones 6
4 Technical data, standard configuration 7
41 Dimensions (all dimensions in inches) 7
42 Allowed angle of rise and slope 8
43 Permissible approach angle 8
44 Turning circle 8
45 Weights, F1000W 9
46 Performance data 9
47 Traction drive/chassis 10
48 Engine 10
49 Hydraulic systemOperator stations 10
410 Electrical system 10
411 Operator stations 11
412 Material compartment (hopper) 11
413 Conveyor 11
414 Augerr 11
415 Permissible temperature ranges 11
5 Location of instruction labels and identification plates 12
6 EN standards 17
61 Continuous sound pressure level on the F1000W Wheeled Paver, Cummins
QSB-670 Tier III Engine 17
62 Operating conditions during measurement 17
63 Measuring point configuration 18
C11 Transport 1
1 Safety regulations for transportation 1
2 Transportation on low-bed trailers 3
21 Preparations 3
22 Driving onto the low-bed trailer 6
23 Secure the paver finisher to the low-bed trailer: 6
24 After transportation 7
2
US_wheel_10ftIVZfm 2-6 – 02-0103
3 Transportation 8
31 Preparations 8
32 Driving mode 11
4 Loading by crane 13
5 Towing 15
6 Safely parking the vehicle 16
D11 Operation 1
1 Safety regulations 1
2 Controls 2
21 Operating panel 2
3 Auxiliary functions 25
4 Left / right remote controls and handsets 27
Left / right remote control 28
Left / right handset 37
D20 Operation 1
1 Operation of the graphical terminal 1
11 Navigation using Soft Keys 2
Brightness/Contrast
Adjustment 3
Main Menu – Start Menu 3
Main Menu – Basic Setup 4
Main Menu – Basic Setup
-Time / Date 5
Main Menu – Basic Setup
-Language 5
Main Menu – Basic Setup
-Units 6
Main Menu – Diagnostics 7
Main Menu – Diagnostics
-System Info 8
Main Menu – Diagnostics
-Fault Log 8
Main Menu – Diagnostics
-Fault Log
Active and Previous Faults 9
Main Menu – Diagnostics
-Fault Pop-Up Alarms 10
Main Menu – Diagnostics
-Device List 11
Main Menu – Diagnostics
-Quick Data 12
Start Display 13
Display 01 14
Display menu 14
Display 02 14
Display menu 14
Active Faults Display 15
Fault Sources and Codes 15
Warnings Display 17
3
US_wheel_10ftIVZfm 3-6 – 02-0103
12 Engine Error messages 18
13 FMI-codes 23
D30 Operation 1
1 Operating elements on the paver 1
Operator’s platform 1
Seat console 1
Operating panel 1
Driver’s seat 2
Batteries 2
Battery main switch 3
Transport safeguards for the hopper 4
Mechanical screed transport safeguard (to the left and the right beneath
the driver’s seat) 4
Paving thickness indicator 5
Release Agent System 6
On/Off switch of working lights (1) 7
On/Off switch hazard flasher (2): 7
Warning Beacon 7
Conveyor limit sensors 8
Ultrasonic auger limit sensors (left and right) 8
Sockets 24V 8
D40 Operation 1
1 Preparation of operation 1
Required equipment and tools 1
Before starting work
(in the morning or when starting paving) 2
Checklist for the machine operator 2
11 Starting the paver 5
Before starting the paver 5
“Normal” starting 5
Jump starting 7
After starting 9
12 Transport Operation 11
Lifting and securing the screed 11
Driving and stopping the paver 11
Switching off and securing the paver 11
13 Preparations for paving 12
Releasing agent 12
Screed heater 12
Direction marks 12
Loading/distributing material 14
14 Starting for paving 16
15 Check during paving 17
Paver function 17
Quality of the layer 17
16 Interrupting/terminating operation 19
During breaks (ie the material supply truck is late) 19
During extended interruptions
(ie lunch break) 19
4
US_wheel_10ftIVZfm 4-6 – 02-0103
When work is finished 21
2 Malfunctions 22
21 Problems during paving 22
22 Malfunctions on the paver or screed 24
E10 Set-up and modification 1
1 Special notes on safety 1
2 Auger 2
21 Height adjustment 2
22 Auger crossbeam – hydraulic height adjustment 2
23 Auger extension 3
24 Mounting extension parts 4
25 Mounting support tube extensions 5
26 Installing tunnel plates 6
27 Installing additional braces 7
3 Screed 8
4 Electrical connections 8
41 Remotes from screed to paver 8
42 Right hand conveyor sensor control 8
43 Right hand auger sensor control 8
44 Left hand conveyor sensor control 9
45 Left hand auger sensor control 9
46 Auger Chart 10
F10 Maintenance 1
1 Notes regarding safety 1
F21 Maintenance Overview 1
1 Maintenance overview 1
F30 Maintenance – Conveyor 1
1 Maintenance – Conveyor 1
11 Maintenance intervals 2
12 Points of maintenance 3
Chain tension of the conveyor (1) 3
Conveyor tensioning sprocket bearings (2) 5
Conveyor bearing (3) 5
Conveyor drive – (5) drive chains 6
Conveyor drive – (6) planetary drive (left/right) 7
Conveyor chain guards / conveyor plates (7) 8
F40 Maintenance – Auger 1
1 Maintenance – Auger sub-unit I 1
11 Maintenance intervals 2
12 Points of maintenance 3
Auger – outer bearing (1) 3
Auger middle bearing (2) 3
Auger – drive gear neck bearing (3) 4
5
US_wheel_10ftIVZfm 5-6 – 02-0103
Auger bevel gear (on the RH and LH sides) (4) 5
Auger blade (5) 6
F50 Maintenance – Engine 1
1 Maintenance – engine sub-unit 1
11 Maintenance intervals 2
12 Points of maintenance 4
Engine fuel tank (1) 4
Engine lube-oil system (2) 5
Engine fuel system (3) 7
Engine air cleaner (4) 9
Engine Coolant system (5) 11
Engine drive belt (6) 13
F60 Maintenance – Hydraulic System 1
1 Maintenance – hydraulic system 1
11 Maintenance intervals 2
12 Hydraulic System 3
13 Points of maintenance 4
Hydraulic oil tank (1) 4
Suction/return flow hydraulic filter (2) 6
Venting the filter: 7
High pressure filter (3) 8
Pump distribution gear (4) 9
Hydraulic hoses (5) 11
F71 Maintenance – Travel Drive, Steering 1
1 Maintenance – travel drive, steering 1
11 Maintenance intervals 2
12 Points of maintenance 3
Wheel mounting nuts (1) 3
Rear wheels 3
Front wheels (with front wheel drive) 3
Planetary gear (2) 4
Air pressure (driving wheels) (3) 6
Places of lubrication (4) 7
F81 Maintenance – Electronic System 1
1 Maintenance – Electronic system 1
11 Maintenance intervals 2
12 Points of maintenance 3
Batteries (1) 3
Electric fuses / relays (3) 4
Fuses in terminal box (B) 5
Relays in terminal box (C) 7
F90 Maintenance – Lubricating Points 1
1 Maintenance – Lubricating points 1
6
US_wheel_10ftIVZfm 6-6 – 02-0103
11 Maintenance intervals 2
12 Points of maintenance 3
Bearing points (1) 3
F100 Checks, Decommissioning 1
1 Tests, check-up, cleaning, stopping 1
11 Maintenance intervals 2
2 General observation 3
3 Check performed by a specialist 3
4 Cleaning 4
5 Preservation for storage of paver 5
51 Downtime up to 6 months 5
52 Downtime between 6 months and 1 year 5
53 Re-commissioning: 5
F110 Lubricants and Operating Substances 1
1 Lubricants and operating substances 1
11 Capacities 2

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