DYNAPAC Paver Finisher F1200C F1200CS Operation & Maintenance Manual PDF DOWNLOAD

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DYNAPAC Paver Finisher F1200C F1200CS Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Paver Finisher F1200C F1200CS Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :296
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Paver Finisher F1200C F1200CS Operation & Maintenance Manual PDF DOWNLOAD

DYNAPAC
OPERATION & MAINTENANCE
Paver Finisher   F1200C  F1200CS
Type 456 
Type 457

V Preface 1
1 General safety instructions 2
11 Laws, guidelines, accident prevention regulations 2
12 Safety signs, signal words 3
“Danger”! 3
“Warning” ! 3
“Caution” ! 3
“Note” ! 3
13 Other supplementary information 3
14 Warnings 4
15 Prohibitive symbols 6
16 Protective equipment 7
17 Environmental protection 8
18 Fire prevention 8
19 Additional information 9
2 CE identification and Declaration of Conformity 10
3 Guarantee conditions 10
4 Residual risks 11
5 Sensibly predictable incorrect usage 12
A Correct use and application 1
B Vehicle description 1
1 Application 1
2 Description of assemblies and functions 2
21 Vehicle 3
Construction 3
3 Danger zones 6
4 Safety devices 7
5 Technical data, standard configuration 9
51 Dimensions (all dimensions in mm) 9
52 Permissible approach angle 10
53 Weights F1200C (all weights in t) 11
54 Weights F1200CS (all weights in t) 11
55 Performance data F1200C 12
56 Performance data F1200CS 12
57 Travel drive/traction unit 13
58 Engine EU 3A / Tier 3 – F1200C (o) 13
59 Engine EU 3B / Tier 4f – F1200C (t) 13
510 Engine EU 3A / Tier 3 – F1200CS (o) 13
511 Engine EU 3B / Tier 4f – F1200CS (t) 13
512 Material compartment (hopper) 14
513 Material transfer 14
514 Material distribution 14
515 Electrical system 14
2
516 Permissible temperature ranges 14
6 Identification points 15
61 Warning signs 18
62 Information signs 20
63 CE marking 22
64 Instructive symbols, prohibitive symbols, warning symbols 23
65 Further warnings and operating instructions 23
66 Identification label for the paver finisher (41) 24
67 Explanation of 17PIN serial number 25
7 EN standards 26
71 Continuous sound pressure level 26
72 Operating conditions during measurement 26
73 Measuring point configuration 26
74 Vibration acting on the entire body 27
75 Vibrations acting on hands and arms 27
76 Electromagnetic compatibility (EMC) 27
C1012 Transportation 1
1 Safety regulations for transportation 1
2 Transportation on low-bed trailers 2
21 Preparations 2
3 Securing the load 4
31 Prepare the low-bed trailer 4
32 Driving onto the low-bed trailer 5
33 Lashing equipment 6
34 Loading 7
35 Preparing the vehicle 8
4 Securing the load 9
41 Securing at the front 9
42 Securing at the rear – screed with side board 10
43 After transportation 11
5 Transportation 12
51 Preparations 12
52 Driving mode 14
6 Loading by crane 15
7 Towing 17
8 Safely parking the vehicle 19
81 Lifting the vehicle with hydraulic lifts, lifting points 20
D1012 Operation 1
1 Safety regulations 1
2 Controls 3
21 Operating panel 3
Flame monitoring (o) 38
3 Remote control 42
4 Remote control 48
5 Malfunctions 56
51 Error code query for engine 56
3
Output of numerical code 57
52 Fault codes 58
D3012 Operation 1
1 Control elements on the paver finisher 1
11 Control elements on the operator’s control station 1
Control platform 2
Running board extension (o) 3
Fuse box 4
Batteries 5
Main battery switch 5
Hopper transport safeguard 6
Screed transport safeguard 6
Speed controller
Compacting elements 7
Speed control, tamper (o) (A) 7
Speed regulation for vibration (B) 7
Conveying quantity controller
Auger / conveyor 8
Paving thickness indicator 8
Auger lighting (o) 9
LED working light (o) 9
Auger height adjustment ratchet (o) 10
Auger height displays 10
Sensor rod / sensor rod extension 11
Manual separator fluid spray (o) 13
Separator fluid spraying system (o) 14
Conveyor limit switches 15
Auger limit switches 16
24 volt sockets (o) 17
Fire extinguisher (o) 18
First-aid kit (o) 18
Rotary beacon (o) 19
D4012 Operation 1
1 Preparing for operation 1
Required devices and aids 1
Before starting work
(in the morning or when starting paving) 3
Check list for the vehicle operator 3
11 Starting the paver finisher 6
Before starting the paver finisher 6
“Normal” starting 6
External starting (starting aid) 9
After starting 12
Observe indicator lamps 12
Battery charge indicator (1) 12
Error message (2) 12
4
12 Preparation for transportation 14
Driving and stopping the paver finisher 16
13 Preparations for paving 17
Separator fluid 17
Screed heater 17
Direction marks 18
Loading/material transfer 20
Filling function 20
14 Starting for paving 22
15 Checks during paving 23
Paver function 23
Quality of the layer 23
16 Interrupting/terminating operation 25
During breaks (eg the material supply truck is late) 25
During longer breaks
(eg lunch break) 25
When work is finished 27
17 Problems during paving 28
18 Malfunctions on the paver finisher or screed 30
E1012 Set-up and modification 1
1 Special safety instructions 1
2 Distribution auger 3
21 Height adjustment 3
22 Auger width extension and material shaft with protective cover
(Optional equipment) 4
3 Cut-off shoe installation instructions 6
Push roller crossbar,
adjustable 9
4 Connecting the automatic levelling system 10
Connecting the slope controller / height controller 11
5 Working with the remote control (o) 12
Changing over to normal control 13
6 Limit switch 14
61 Auger limit switches
Mount (left and right) 14
F10 Maintenance 1
1 Notes regarding safety 1
F212 Maintenance review 1
1 Maintenance review 1
5
F312 Maintenance – conveyor 1
1 Maintenance – conveyor 1
11 Maintenance intervals 3
12 Points of maintenance 4
Chain tension, conveyor (1) 4
Replace conveyor / conveyor drive – wear parts (2) 6
F412 Maintenance – auger assembly 1
1 Maintenance – auger assembly 1
11 Maintenance intervals 3
12 Maintenance points 4
Drive chains of the
augers (1) 4
Auger box (2) 6
Seals and sealing rings (3) 7
Auger segments (4) 8
F512 Maintenance – engine assembly 1
1 Maintenance – engine assembly 1
11 Maintenance intervals 3
12 Maintenance points 6
Engine fuel tank (1) 6
Engine lube oil system (2) 7
Engine fuel system (3) 9
Engine air filter (4) 11
Engine cooling system (5) 12
Engine drive belt (6) 14
F612 Maintenance – hydraulic system 1
1 Maintenance – hydraulic system 1
11 Maintenance intervals 3
12 Points of maintenance 5
Hydraulic oil tank (1) 5
Suction/return flow hydraulic filter (2) 7
High-pressure filter (3) 8
Pump distribution gear (4) 9
Bleeder 10
Hydraulic hoses (5) 11
Marking hydraulic hoses / storage ’period, period of use 13
Auxiliary flow filter (6) 14
6
F712 Maintenance – drive unit 1
1 Maintenance – drive unit 1
11 Maintenance intervals 3
12 Maintenance points 6
Chain tension (1) 6
Checking / adjusting chain tension – grease tensioner version 6
Checking / adjusting chain tension – spring loaded tensioner version 8
Pre-tension of the tension unit 9
Adjusting tension: 9
Relieving the chain: 9
Bottom plates (2) 10
Rollers (3) 11
Planetary gear (4) 12
Screw connections 13
F812 Maintenance – electrical system 1
1 Maintenance – electrical system 1
11 Maintenance intervals 3
12 Maintenance points 4
Batteries (1) 4
Recharging the batteries 5
Alternator (2) 6
Insulation faults 8
Cleaning the alternator 9
2 Electrical fuses 10
21 Main fuses (1) 10
22 Fuses in main terminal box (operating panel) 11
Relays 13
F1112 Lubricants and operating
substances 1
1 Lubricants and operating substances 1
11 Capacities 3
2 Operating substance specifications 4
21 Notes on diesel fuel 4
22 Drive engine TIER III (o) – fuel specification 4
23 Drive engine TIER IV (o) – fuel specification 4
24 Engine – lubricating oil 5
25 Cooling system 5
26 Hydraulic system 5
27 Pump distribution gear 5
28 Drive unit planetary gear 5
29 Auger box 6
210 Grease 6
211 Hydraulic oil 7
7
F100 Tests, stopping 1
1 Tests, checks, cleaning, stopping 1
11 Maintenance intervals 2
2 General visual inspection 3
3 Check that the bolts and nuts fit firmly 3
4 Inspection by an expert 3
5 Cleaning 4
51 Cleaning the hopper 5
52 Cleaning the conveyor and auger 5
6 Preserving the paver finisher 6
61 Shutdowns for up to 6 months 6
62 Shutdowns lasting from 6 months to 1 year 6
63 Recommissioning the machine 6
7 Environmental protection, disposal 7
71 Environmental protection 7
72 Disposal 7
8 Bolts – torques 8
81 Standard metric threads – strength class 88 / 109 / 129 8
82 Fine metric threads – strength class 88 / 109 / 129 9

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