Dynapac Paver Finisher F1800W Type 912 Operating & Maintenance Manual 4812207370 – PDF DOWNLOAD

Description

Dynapac Paver Finisher F1800W Type 912 Operating & Maintenance Manual 4812207370 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Paver Finisher F1800W Type 912 Operating & Maintenance Manual 4812207370 – PDF DOWNLOAD

Language : English
Pages : 319
Downloadable : Yes
File Type : PDF
Size: 7.95 MB

DESCRIPTION:

Dynapac Paver Finisher F1800W Type 912 Operating & Maintenance Manual 4812207370 – PDF DOWNLOAD

Preface:
Translation of the original operating instructions:

• If the vehicle is to be operated safely, the information provided in these operating instructions
  will be required. The information is provided in a concise, clearly structured
  form. The individual chapters are arranged in alphabetical order. and every chapter
  starts with page 1. The individual pages are identified by the chapter letter and the
  page number.
  Example: Page B 2 is the second page of chapter B.
• These operating instructions cover various vehicle options. Make sure that during operation
  and maintenance work the description appropriate to the vehicle option is
  used.
• In the interest of continued development, the manufacturer reserves the right to make
  changes to the vehicle (which will not, however, change the essential features of the
  type of vehicle described) without updating the present operating instructions at the
  same time.

General safety instructions:
1.1 Laws, guidelines, accident prevention regulations

• The locally applicable laws, guidelines and accident prevention regulations must always
  be observed, even if these are not expressly named here.
  The user himself/herself is responsible for compliance with the resulting regulations
  and measures!
•  The following warnings, prohibitive symbols and instructive symbols indicate dangers
  for persons, the vehicle and the environment due to residual risks when operating the
  vehicle.
•  Failure to observe this information, prohibitions and instructions can result in lifethreatening
  injuries!
•  The “Guidelines for the Correct Use and Application of Paver Finishers” compiled by
  Dynapac must also be observed!

TABLE OF CONTENTS:

Dynapac Paver Finisher F1800W Type 912 Operating & Maintenance Manual 4812207370 – PDF DOWNLOAD

V Preface 1
1 General safety instructions 2
1 1 Laws, guidelines, accident prevention regulations 2
1 2 Safety signs, signal words 3
“Danger”! 3
“Warning” ! 3
“Caution” ! 3
“Note” ! 3
1 3 Other supplementary information 3
1 4 Warnings 4
1 5 Prohibitive symbols 6
1 6 Protective equipment 7
1 7 Environmental protection 8
1 8 Fire prevention 8
1 9 Additional information 9
2 CE identification and Declaration of Conformity 10
3 Guarantee conditions 10
4 Residual risks 11
5 Sensibly predictable incorrect usage 12
A Correct use and application 1
B Vehicle description 1
1 Application 1
2 Description of assemblies and functions 2
2 1 Vehicle 3
Construction 3
3 Danger zones 7
4 Safety devices 8
5 Technical data, standard configuration 10
5 1 Dimensions (all dimensions in mm) 10
5 2 Allowed angle of rise and slope 11
5 3 Permissible approach angle 11
5 4 Turning circle 11
5 5 Weights (all weights in t) 12
5 6 Capacity data 13
5 7 Travel drive/traction unit 14
5 8 Engine EU 3A / Tier 3 (o) 14
5 9 Engine EU 3B / Tier 4f (o) 14
5 10 Hydraulic system 14
5 11 Material compartment (hopper) 15
5 12 Material transfer 15
5 13 Material distribution 15
5 14 Screed lifting device 16
5 15 Electrical system 16
2
5 16 Permissible temperature ranges 16
6 Identification points 17
6 1 Warning signs 20
6 2 Information signs 23
6 3 CE marking 25
6 4 Instructive symbols, prohibitive symbols, warning symbols 26
6 5 Danger symbols 27
6 6 Further warnings and operating instructions 28
6 7 Identification label for the paver finisher (41) 29
6 8 Engine type plate 30
7 EN standards 31
7 1 Continuous sound pressure level F1800W 31
7 2 Operating conditions during measurement 31
7 3 Measuring point configuration 31
7 4 Vibration acting on the entire body 32
7 5 Vibrations acting on hands and arms 32
7 6 Electromagnetic compatibility (EMC) 32
C12 18 Transportation 1
1 Safety regulations for transportation 1
2 Transportation on low-bed trailers 2
2 1 Preparations 2
3 Securing the load 4
3 1 Prepare the low loader 4
3 2 Driving onto the low-bed trailer 5
3 3 Lashing equipment 6
3 4 After transportation 7
Protective roof (o) 8
4 Transportation 9
4 1 Preparations 9
4 2 Driving mode 11
5 Loading by crane 12
6 Towing 15
7 Safely parking the vehicle 17
7 1 Lifting the vehicle with hydraulic lifts, lifting points 18
D12 18 Operation 1
1 Safety regulations 1
2 Controls 3
2 1 Operating panel 3
3 Remote control 48
3
D30 18 Mode of operation 1
1 Operating elements on the paver finisher 1
1 1 Control elements on the operator’s control station 1
Protective roof (o) 2
Control platform, telescoping seat consoles 3
Operating panel 4
Service brake (“foot brake”) (o) 4
Seat console 5
Storage space 5
Protective roof (o) 6
Windscreen wiper 7
Sunshade 7
Holder for the vandalism protection facility 7
Driver’s seat, type I 8
Driver’s seat, type II 9
Fuse box 10
Batteries 11
Main battery switch 11
Hopper transport safeguard 12
Screed lock, mechanical (o) 12
Paving thickness indicator 13
Auger lighting (o) 14
LED working light (o) 15
Mechanical height adjustment, auger (o) 16
Sensor rod / sensor rod extension 17
Manual separator fluid spray (o) 19
Separator fluid spraying system (o) 20
Conveyor limit switches 21
Ultrasonic auger limit switches
(left and right) – PLC version 22
Ultrasonic auger limit switches
(left and right) – conventional version 23
24 volt / 12 volt sockets (o) 24
Central lubrication system (o) 25
Pressure control valve for paving stop with relief 26
Lane clearer (o) 27
Screed eccentric adjustment 28
Push roller crossbar, adjustable 29
Push roller damping,
hydraulic (o) 30
Fire extinguisher (o) 31
First-aid kit (o) 31
Rotary beacon (o) 32
Illuminated balloon (o) 33
Installation and operation 34
Maintenance 35
Replacing the lamp 35
4
D42 18 Mode of operation 1
1 Preparing for operation 1
Required devices and aids 1
Before starting work
(in the morning or when starting paving) 3
Check list for the machine operator 3
1 1 Starting the paver finisher 6
Before starting the paver finisher 6
“Normal” starting 6
External starting (starting aid) 9
After starting 12
Observe indicator lamps 12
Battery charge indicator (2) 12
Error message (3) 12
Oil pressure indicator lamp for the diesel engine (4) 12
1 2 Preparation for transportation 14
Driving and stopping the paver finisher 16
1 3 Preparations for paving 17
Separator fluid 17
Screed heater system 17
Direction marks 18
Loading/conveying material 20
1 4 Starting for paving 22
1 5 Checks during paving 23
Paver function 23
Quality of the layer 23
1 6 Interrupting/terminating operation 25
During breaks in paving (e g delay due to material trucks) 25
During longer breaks
(e g lunch break) 25
When work is finished 27
2 Malfunctions 28
2 1 Error code query for engine 28
Output of numerical code 29
2 2 Problems during paving 31
2 3 Malfunctions on the paver finisher or screed 33
E10 18 Set-up and modification 1
1 Special notes on safety 1
2 Distribution auger 3
2 1 Height adjustment 3
2 2 Auger width extension and material shaft with protective cover
(optional equipment) 5
Push roller crossbar, adjustable 6
Hopper scraper 7
2 3 Crossbeam guide 8
3 Screed 9
4 Electrical connections 9
5
5 Limit switch 11
5 1 Auger limit switches (left and right) – mount PLC version 11
5 2 Auger limit switches (left and right) – mount conventional version 12
F10 Maintenance 1
1 Notes regarding safety 1
F21 18 Maintenance review 1
1 Maintenance review 1
F30 18 Maintenance – conveyor 1
1 Maintenance – conveyor 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 4
Chain tension, conveyor (1) 4
Conveyor drive – drive chains (2) 6
Conveyor deflectors / conveyor
plates (3) 7
F40 18 Maintenance – auger assembly 1
1 Maintenance – auger assembly 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 5
Auger drive chains (1) 5
Auger box (2) 7
Seals and sealing rings (3) 8
Outer auger bearing (4) 9
Mounting screws –
outer augur bearing
Check tightening (5) 9
Auger blade (6) 10
F50 18 Maintenance – engine assembly 1
1 Maintenance – engine assembly 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 6
Engine fuel tank (1) 6
Engine lube oil system (2) 7
Engine fuel system (3) 9
Engine air filter (4) 11
Engine cooling system (5) 12
Engine drive belt (6) 14
6
F60 18 Maintenance – hydraulic system 1
1 Maintenance – hydraulic system 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 5
Hydraulic oil tank (1) 5
Suction/return flow hydraulic filter (2) 7
Ventilation filter 7
High-pressure filter (3) 8
High-pressure filter (4) 9
Pump distribution gear (5) 10
Bleeder 11
Hydraulic hoses (6) 12
Marking hydraulic hoses / storage period, period of use 14
Auxiliary flow filter (6) 15
F71 18 Maintenance – travel drive,
steering 1
1 Maintenance – travel drive, steering 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 5
Planetary gear (1) 5
Drive wheels (2) 6
Replacing/dismantling and installing the wheels 7
Lubrication points (3) 11
F83 18 Maintenance – electrical system 1
1 Maintenance – electrical system 1
1 1 Maintenance intervals 3
1 2 Points of maintenance 4
Batteries (1) 4
Recharging the batteries 5
Alternator (2) 6
Insulation faults 8
Cleaning the alternator 9
Drive belts 10
2 Electrical fuses 12
2 1 Main fuses 12
2 2 Fuses in main terminal box 13
Relays in main terminal box 15
F90 18 Maintenance – lubricating points 1
1 Maintenance – lubricating points 1
1 1 Maintenance intervals 2
1 2 Points of maintenance 3
Central lubrication system (1) 3
Bearing points (2) 7
F100 Tests, stopping 1
1 Tests, checks, cleaning, stopping 1
1 1 Maintenance intervals 2
2 General visual inspection 3
3 Check that the bolts and nuts fit firmly 3
4 Inspection by an expert 3
5 Cleaning 4
5 1 Cleaning the hopper 5
5 2 Cleaning the conveyor and auger 5
6 Preserving the paver finisher 6
6 1 Shutdowns for up to 6 months 6
6 2 Shutdowns lasting from 6 months to 1 year 6
6 3 Recommissioning the machine 6
7 Environmental protection, disposal 7
7 1 Environmental protection 7
7 2 Disposal 7
8 Bolts – torques 8
8 1 Standard metric threads – strength class 8 8 / 10 9 / 12 9 8
8 2 Fine metric threads – strength class 8 8 / 10 9 / 12 9 9
F111 18 Lubricants and operating
substances 1
1 Lubricants and operating substances 1
1 1 Capacities 3
2 Operating substance specifications 4
2 1 Notes on diesel fuel 4
2 2 Drive engine TIER III (o) fuel specification 4
2 3 Drive engine TIER IV (o) fuel specification 4
2 4 Engine – lubricating oil 5
2 5 Cooling system 5
2 6 Hydraulic system 5
2 7 Pump distribution gear 5
2 8 Drive unit planetary gear 5
2 9 Auger box 6
2 10 Grease 6
2 11 Hydraulic oil 7

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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