DYNAPAC Planer PL 1000 T Operating & Maintenance Instructions Manual PDF DOWNLOAD

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DYNAPAC Planer PL 1000 T Operating & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Planer PL 1000 T Operating & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :164
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Planer PL 1000 T Operating & Maintenance Instructions Manual PDF DOWNLOAD

IPL1000T-1EN2.pdf
Operating & Maintenance
Planer PL1000 T
Diesel engine Deutz TCD2012 L06 2V
Serial number 10000904x0A008382

Introduction 1
Warning symbols 1
Intended use 1
General 1
The machine 2
Safety – General instructions 3
Safety – when operating 5
Risk zones on the machine 5
Slopes (Tip over risk) 6
Safety (Optional) 7
Conveyor (option) 7
Hydraulic chassis leg (option) 8
Roof (option) 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Battery handling 10
Jump starting (24V) 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Dimensions, side view 13
Dimensions, top view 15
Weights and volumes 16
Working capacity 16
General 17
Tightening torque 18
Machine description 19
Identification 19
Machine plate 19
Product identification number on the frame 19
Explanation of 17PIN serial number 19
Engine plate 20
Decals 21
Positioning of labels, right-hand side 21
Positioning of labels, left-hand side 22
Safety decals 23
Info decals 25
Instruments/Controls 26
Control panel and controls 26
Functional description of control panel 27
Ergonomic panel and controls 30
Functional description, ergonomic panel 31
Display 32
Function description, Display 33
Description of Dialog boxes 33
Description of error codes, dialog boxes 40
Electrical system 47
Main fuses 48
Fuses, machine 49
Relays, machine 50
Functional description 50
Safety sensors – scraper 50
Working lights 51
Rotating beacon (Option) 51
Vandalism protection 52
Hydraulic front plate – Milling housing (Option) 52
Rubber protection – Milling housing, Standard machine 53
Bits – Tool holder 53
Typical wear marks on tool holder 54
Typical wear marks on bits 54
Bits – Checking – Fitting/Removing 55
Tool holder – Checking/Replacing 56
Roof (option) 57
Raise/lower the roof manually 58
Emptying/Filling water tank 59
Cleaning (Option) 60
Locking device, scraper 61
Operation 63
Before starting 63
Operator’s seat – Adjustment 63
Control unit, ergonomic panel – Adjustment 64
Unlock the vandalism protection 64
View 65
Roof adjustment (option) 66
Master switch – Switching on 66
Starting 67
Starting the engine 67
Driving 68
Positioning 68
Driving the machine 68
Driving on difficult surfaces 70
Drive wheels 70
Swivel chassis leg, standard 70
Swivel chassis leg, hydraulic (Option) 71
Pointer 72
IPL1000T-1EN2pdf 2012-10-22
Milling/Levelling 73
Milling depth indicator, adjustment 73
Milling preparations 74
Milling without automatic levelling 75
Milling with automatic levelling (option) 75
Milling instructions 76
Milling position 76
Resetting milling depth 76
Surface milling 77
Milling at edge of roadway or at shoulders 77
Milling at curb edge with folded out chassis leg 78
Milling at curb edge with folded in chassis leg 78
Stop milling 79
Manometer, scraper release pressure 80
Braking 80
Normal braking 80
Parking brake 80
Secondary brake 80
Emergency braking 81
Master switch 81
Parking 82
Parking/Switching off 82
Cleaning the machine 82
Uncouple of conveyor – rigid 83
Uncoupling of conveyor – foldable 84
Long-term parking 87
Battery 87
Engine 87
Watering system 87
Hoods, tarpaulin 87
Miscellaneous 89
Lifting 89
Lifting the planer 89
Towing the planer 90
Towing/Recovery 90
Releasing the brakes and pump 91
Transport 92
Machine prepared for transport 92
Operating instructions – Summary 95
Preventive maintenance 97
Acceptance and delivery inspection 97
Warranty 97
Maintenance – Lubricants and symbols 99
Maintenance – Maintenance schedule 101
Service and maintenance points 101
General 102
After the FIRST 10 hours of operation 102
Every 10 hours of operation (Daily) 103
The FIRST 50 hours 103
Every 50 hours of operation (Weekly) 104
After the FIRST 100 hours of operation 104
After the FIRST 250 hours of operation 104
Every 250 hours of operation (Monthly) 105
Every 500 hours of operation (Every three months) 105
Every 1000 hours of operation (Every six months) 106
Every 2000 hours of operation (Yearly) 106
Maintenance, 10h 107
Diesel engine Check oil level 107
Hydraulic reservoir – Check fluid level 108
Fuel tank – Filling 108
Check the high-pressure hydraulic filter 109
Check return filter – suction side 109
Water tank – filling 110
Sprinkler system/nozzles
Checking/Cleaning 111
Water filter – Checking/Replacing 111
Sprinkler system – Draining 112
Check of belt tension – belt rollers, conveyor belt 113
Milling drum – Drive belt – replacement 114
Diesel engine – Checking the drive belt 115
Brake function/Emergency stop – Check 116
Check Hydraulic front plate – Milling housing 117
Side shields – Check 118
Side plates, right-hand side – Replace 119
Side plate, left-hand side – Replace 120
Brush – Replacement 120
Water separator, fuel prefilter – Draining 121
Clean cooler 121
Maintenance – 50h 123
Chassis leg, right side 123
Conveyor – swivel bracket 124
Conveyor – reversing 124
Front axle guide – lubrication points 125
Conveyor – drive 125
Check of scraper tool, milling housing 126
Check scraper plates 126
Check of funnel rubber – sealing rubber, side guides 127
Check rubber protection – Milling housing 127
Air cleaner – emptying 128
Maintenance – 250h 129
Battery
Checking the electrolyte level 129
Coolant level – Check 130
Pump drive – Check of belt 130
Milling drum, Planetary gear – Check of oil level 131
Angular gearbox – Checking the oil level 131
Chassis leg, drive wheel Planetary gear – Check oil level 132
Maintenance – 500h 133
Diesel engine – Oil change – Filter replacement 134
Fuel filter – Replacement 135
Fuel filter – Bleeding the filter 135
Water separator, fuel prefilter – Replacement 136
Hydraulic reservoir cap – Check 136
Hydraulic hoses
Check 137
Clutch friction disc – check 137
Water tank – Emptying / Cleaning 137
Maintenance – 1000h 139
Clutch bearing 139
Tightening torque bolted joints – Milling housing 140
Angle input box – Oil change 140
Slide plates, chassis leg – check 141
Adjust the clearance 141
Maintenance – 2000h 143
Chassis leg, drive wheel – Planetary gear, oil draining 143
Diesel engine – Replacing the drive belt 144
Return oil filter suction side
Replacement 144
High-pressure hydraulic filter – Replacement 145
Hydraulic reservoir
Fluid change 146
Milling drum – Planetary gear, oil draining 146
Fuel tank – Drainage 147
Pump drive – Check – replacement of belt 148
Pump drive – adjusting the belt tension 149
Coupling – Check – replacement of belt 150
Coupling gear box- adjusting the belt tension 151
Airfilter – Change mainfilter 152
Air cleaner
– Cleaning 152

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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