DYNAPAC Planer PL500 IIIA T3 PL500 IV T4f Operation & Maintenance Instructions Manual PDF DOWNLOAD

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DYNAPAC Planer PL500 IIIA T3 PL500 IV T4f Operation & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Planer PL500 IIIA T3 PL500 IV T4f Operation & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :198
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Planer PL500 IIIA T3 PL500 IV T4f Operation & Maintenance Instructions Manual PDF DOWNLOAD

Instruction 1
The machine 1
Intended use 1
Warning symbols 2
General 2
CE marking and Declaration of conformity 2
Safety – General instructions 3
Safety – when operating 5
Slopes 6
Safety (Optional) 7
Conveyor 7
Hydraulic chassis leg 8
Roof (option) 8
Special instructions 9
Special instructions 9
Standard lubricants and other recommended oil and fluids 9
High ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Battery handling10
Jumping starting (24V) 11
Technical specifications13
Vibrations – Operator station13
Noise level 13
Dimensions, side view14
Dimensions, top view 15
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Weights and volumes 16
Working capacity16
General 17
Tightening torques 18
Machine description19
Descriptions of assemblies and functions19
Machine description 21
Machine description 24
Identification24
Machine plate24
Explanation of 17PIN serial number 25
Conveyor plate25
Engine plate25
Decals26
Positioning of labels, right-hand side26
Positioning of labels, left-hand side27
Info decals 30
Instruments/Controls31
Main console31
Ergo control box 35
Screen structure for setting and display options38
Description of error codes, dialog boxes 51
Electrical system62
Main fuses 62
Fuses, machine63
Fuses boxes 63
Relay, machine64
Functional description65
Scraper lock – B965
Milling safety – B10 65
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Locking device, scraper 66
Locking pin, ladder 66
Working lights66
Emptying/Filling water tank 67
Panel protection67
Hydraulic front plate – Milling housing68
Bits – Tool holder68
Typical wear marks on tool holder 69
Typical wear marks on bits69
Bits – Checking – Fitting/Removing 70
Tool holder – Checking/Replacing 71
Rear door – Milling housing72
Roof (option)73
Raise/Lower the roof manually 74
Operation 75
Before starting 75
Checks before starting 75
Master switch – Switching on 75
Operator’s seat – Adjustment75
Take away the panel protection 76
Instrument and lamp checks76
Checking the working hours76
View77
Roof adjustment (Option) 77
Starting 78
Starting the engine78
Driving 79
Positioning 79
Driving the machine 79
Driving on the difficult surfaces81
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Swivel chassis leg, hydraulic81
Pointer82
Milling/Leveling82
Indication of milling edge 83
Spirt level83
Milling preparations 84
Milling without automatic leveling85
Milling with automatic leveling (option)85
Stop milling86
Milling instruction 87
Milling protection87
Resetting milling depth 87
Surface milling88
Milling at edge of roadway or at shoulders88
Milling at curb with folded out chassis leg 89
Milling at curb with folded in chassis leg 89
Braking90
Normal braking 90
Secondary brake90
Emergency braking90
Parking 91
Parking/Switching off 91
Before leaving the machine 91
Master switch 91
Uncouple of conveyor – rigid92
Fold the conveyor (hydraulic)93
Uncoupling of conveyor – foldable 93
Long-term parking 95
Long-term parking95
Battery 95
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Engine 95
Watering system 95
Hoods, tarpaulin95
Fuel tank 96
Hydraulic reservoir 96
Miscellaneous97
Lifting 97
Lifting the planer 97
Lifting the conveyor 99
Towing/Recovery100
Towing the planer 101
Transport102
Machine prepared for transport102
Securing PL500 for loading102
Load carrier103
Operating instructions – Summary 105
Preventive maintenance107
Maintenance – Lubricants and symbols109
Maintenance – Lubricants and symbols 109
Fluid volumes109
Maintenance – Maintenance schedule111
Schedule111
General 112
After the FIRST 10 hours of operation 112
Every 10 hours of operation (Daily) 113
Every 50 hours of operation (Weekly)114
After the FIRST 100 hours of operation 114
After the FIRST 250 hours of operation 114
Every 250 hours of operation (Monthly)115
Every 500 hours of operation (Every three months) 115
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Every 1000 hours of operation (Every six months)115
Every 2000 hours of operation (Yearly)116
Maintenance – 10h 117
Diesel engine – Check oil level117
Hydraulic reservoir – Check fluid level 118
Fuel tank – Filling 118
Check the high pressure hydraulic filter119
Water tank – Filling119
Check return suction filter – suction side 120
Sprinkler system/nozzle120
Water filter – Checking/Replacing 121
Sprinkler system – Draining121
Check of belt tension – belt rollers, conveyor belt 122
Milling drum – Drive belt – Replace 123
Brake function/Emergency stop – Check124
Checking reserve brake function 124
Diesel engine – Checking the drive belt125
Side shield – Check 125
Wear plate of side shield – Replace126
Water separator, fuel prefilter – Draining127
Clean cooler 127
Check hydraulic front plate – Milling housing128
Maintenance – 50h 130
Air cleaner – Emptying 130
Chassis leg, drive wheel planetary gear – Check of oil level131
Drum gearbox – Check of oil level131
Lubrication points 132
Belt tensioner132
Chassis leg, right side132
Guide, two-wheel variant 133
Contents
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Guide, two-wheel variant 133
Conveyor – reversing (option) 134
Conveyor – drive (option) 134
Conveyor belt – swivel bracket 135
Hydraulic cylinder 135
Check of funnel rubber – sealing rubber, side guides136
Check of scraper tool, milling housing136
Maintenance – 250h 137
Battery 137
Checking the electrolyte level137
Coolant level – Check 138
Air filter – Change main filter 139
Air cleaner – Cleaning 140
Side plates, chassis leg – Check 140
Adjust the clearance140
Maintenance – 500h 141
Diesel engine – Oil change – Filter replacement 141
Fuel filter – Replacement 142
Fuel filter – Bleeding the filter 143
Water separator, fuel prefilter – Replacement 143
Hydraulic reservoir cap – Check 144
Hydraulic hoses – Check 144
Clutch lining – Check145
Water tank – Emptying/Cleaning 146
Maintenance – 1000h 147
Clutch bearing147
Tightening torque bolted joints – Milling housing148
Maintenance – 2000h 149
Hydraulic reservoir – Fluid change149
High-pressure hydraulic filter – Replacement 150
Contents
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Return oil filter suction side – Replacement 151
Chassis leg, drive wheel – Planetary gear, oil draining 152
Drum gearbox – Oil change 152
Fuel tank – Drainage153
Disposal154
Appendix 1
Appendix 1: Engine Fault Code 1

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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