DYNAPAC Planer PL500 T TD Operation & Maintenance Instructions Manual PDF DOWNLOAD

Description

DYNAPAC Planer PL500 T TD Operation & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Planer PL500 T TD Operation & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :149
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Planer PL500 T TD Operation & Maintenance Instructions Manual PDF DOWNLOAD

Introduction 1
The machine 1
Intended use 1
Warning symbols 2
General 2
Safety – General instructions 3
Safety – when operating 5
Risk zones on the machine 5
Slopes 6
Safety (Optional) 7
Conveyor (option) 7
Roof (option) 8
Hydraulic chassis leg (option) 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Battery handling 10
Jump starting (24V) 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Dimensions, side view 14
Dimensions, top view 15
Weights and volumes 16
Working capacity 17
General 17
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Tightening torque 19
Machine description 21
Identification 21
Product identification number on the frame 21
Machine plate 21
Explanation of 17PIN serial number 22
Decals 23
Positioning of labels, right-hand side 23
Positioning of labels, left-hand side 24
Safety decals 25
Info decals 27
Instruments/Controls 28
Control panel and controls 28
Functional description of control panel 29
Ergonomic panel and controls 32
Functional description, ergonomic panel 33
Display 34
Function description, Display 35
Description of Dialog boxes 35
Description of error codes, dialog boxes 42
Electrical system 44
Main fuses 45
Fuses, machine 46
Relays, machine 47
Functional description 47
Safety sensors – scraper 47
Locking device, scraper 48
Working lights 48
Emptying/Filling water tank 49
Stop valve, freewheel, milling drum (only applies to PL500T) 49
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Vandalism protection 50
Rubber protection – Milling housing, Standard machine 50
Hydraulic front plate – Milling housing (Option) 51
Bits – Tool holder 51
Typical wear marks on tool holder 52
Typical wear marks on bits 52
Bits – Checking – Fitting/Removing 53
Tool holder – Checking/Replacing 54
Operation 55
Before starting 55
Master switch – Switching on 55
Operator’s seat – Adjustment 55
Control unit, ergonomic panel – Adjustment 56
Unlock the vandalism protection 56
View 57
Roof adjustment (option) 58
Starting 59
Starting the engine 59
Driving 60
Positioning 60
Driving the machine 60
Driving on difficult surfaces 62
Drive wheels 62
Swivel chassis leg, standard 62
Swivel chassis leg, hydraulic (Option) 63
Pointer 63
Milling/Levelling 64
Milling depth indicator, adjustment 64
Indication of milling edge 64
Spirit level 65
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Manometer, scraper release pressure 65
Milling preparations 66
Milling without automatic levelling 67
Milling with automatic levelling (option) 67
Stop milling 68
Milling instructions 69
Milling position 69
Resetting milling depth 69
Surface milling 70
Milling at edge of roadway or at shoulders 70
Milling at curb edge with folded out chassis leg 71
Milling at curb edge with folded in chassis leg 71
Breaking 72
Normal braking 72
Parking brake 72
Secondary brake 72
Emergency braking 72
Parking 73
Parking/Switching off 73
Master switch 73
Dismantling of conveyor 74
Cleaning the machine 74
Long-term parking 77
Battery 77
Engine 77
Watering system 77
Hoods, tarpaulin 77
Miscellaneous 79
Lifting 79
Lifting the planer 79
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Towing/Recovery 80
Releasing the brakes and pump 80
Towing the planer 81
Transport 82
Machine prepared for transport 82
Operating instructions – Summary 85
Preventive maintenance 87
Acceptance and delivery inspection 87
Warranty 87
Maintenance – Lubricants and symbols 89
Maintenance – Maintenance schedule 91
Service and maintenance points 91
General 92
After the FIRST 10 hours of operation 92
Every 10 hours of operation (Daily) 93
Every 50 hours of operation (Weekly) 94
After the FIRST 100 hours of operation 94
After the FIRST 250 hours of operation 94
Every 250 hours of operation (Monthly) 95
Every 500 hours of operation (Every three months) 95
Every 1000 hours of operation (Every six months) 95
Every 2000 hours of operation (Yearly) 96
Maintenance – 10h 97
Diesel engine Check oil level 97
Hydraulic reservoir – Check fluid level 98
Fuel tank – Filling 98
Check the high-pressure hydraulic filter 99
Water tank – filling 99
Check return filter – suction side 100
IPL500-1EN3pdf 2012-01-26
Sprinkler system/nozzles
Checking/Cleaning 100
Water filter – Checking/Replacing 101
Sprinkler system – Draining 102
Check of belt tension – belt rollers, conveyor belt 103
Milling drum – Drive belt – replacement 104
Brake function/Emergency stop – Check 105
Diesel engine – Checking the drive belt 106
Side shields – Check 106
Side plates/Wearing parts, right side – Replace PL500 T/TD 107
Side shields – Replace ware plates left side PL500 T 107
Side plates/Wearing parts, left side – Replace PL500 TD 108
Water separator, fuel prefilter – Draining 109
Clean cooler 109
Check Hydraulic front plate – Milling housing (Option) 110
Maintenance – 50h 111
Air cleaner – emptying 111
Chassis leg, drive wheel Planetary gear – Check of oil level 112
Drum gearbox – Checking the oil level 112
Check rubber protection – Milling housing 113
Lubrication points 113
Belt tensioner PL500 TD 113
Chassis leg, right side 114
Guide, two-wheel variant 114
Guide, one-wheel variant 115
Conveyor – reversing (option) 115
Conveyor – drive (option) 116
Conveyor belt – swivel bracket 116
Hydraulic cylinder 117
Check of funnel rubber – sealing rubber, side guides 117
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Check of scraper tool, milling housing 118
Maintenance – 250h 119
Battery
Checking the electrolyte level 119
Coolant level – Check 120
Pump drive – Check of belt 120
Airfilter – Change mainfilter 121
Air cleaner
– Cleaning 122
Slide plates, chassis leg – check 122
Adjust the clearance 122
Maintenance – 500h 123
Diesel engine – Oil change – Filter replacement 123
Fuel filter – Replacement 124
Fuel filter – Bleeding the filter 125
Water separator, fuel prefilter – Replacement 125
Hydraulic reservoir cap – Check 126
Hydraulic hoses
Check 126
Clutch lining – check 127
Water tank – Emptying / Cleaning 128
Maintenance – 1000h 129
Clutch bearing PL500 TD 129
Tightening torque bolted joints – Milling housing 130
Maintenance – 2000h 131
Hydraulic reservoir
Fluid change 131
Pump drive – Check – replacement of belt 132
High-pressure hydraulic filter – Replacement 132
Pump drive – adjusting the belt tension 133
Return oil filter suction side
Replacement 134
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Chassis leg, drive wheel – Planetary gear, oil draining 135
Drum gearbox – Oil change 135
Diesel engine – Replacing the drive belt 136
Release the pump drive 136
Fuel tank – Drainage 137

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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