DYNAPAC Rubber wheel roller CP224 CP224W Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Rubber wheel roller CP224 CP224W Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Rubber wheel roller CP224 CP224W Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :131
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Rubber wheel roller CP224 CP224W Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICP224-BR1EN4.pdf
Operating & Maintenance
Rubber wheel roller CP224 CP224W
Diesel engine Cummins QSB 3.3
Serial number 10000501x0B001387 

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning 9
Edge cutter (Optional) 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 11
Fire fighting 11
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Technical specifications – Dimensions 17
Dimensions 17
Weights and volumes 18
Working capacity 19
General 19
Tightening torque 20
Wheel bolts 21
Hydraulic system 21
Automatic Climate Control (ACC) (Optional) 21
Machine description 23
Identification 23
Product identification number on the frame 23
Machine plate 23
Explanation of 17PIN serial number 24
Engine plates 24
Location – decals 25
Safety decals 26
Locations – Control panel and controls 29
Function descriptions 30
Display explanations 32
Machine alarm 34
H1-AC alarm 36
LIMITED mode 36
SAFE mode 36
“MAIN MENU” 37
“USER SETTINGS” 38
Operator help when starting 39
Operator help Workmode 39
39
Instruments and controls, cab 40
Function description of instruments and controls in the cab 41
Using the cab controls 42
Defroster 42
Heat 42
AC/ACC 42
Electrical system 43
Fuses 45
Fuses in cab 45
Operation 47
Before starting 47
Master switch – Switching on 47
Control panel, adjustments 47
Driver seat – Adjustment 48
Operator’s seat, comfort (Optional) – Adjustments 48
Display – Control 49
View 49
Operator position 50
Interlock 51
Starting 52
Starting the engine 52
Parking brake – Check 52
Throttle control and brake pedal 53
Display when activating choice via the button set 54
Alarm descriptions 54
Operating the roller 55
Operating on a slope 56
Checking the treads on the tires 56
Edge cutting (Optional) 56
Variable tire pressure (air-on-the-run) (Option) 57
Coconut mats (Option) 57
Ballast box 58
Driving (Ground Pressure) 59
Ground pressure 59
Low tire pressure – 240 kPa (348 psi) 60
Normal tire pressure – 480 kPa (696 psi) 61
High tire pressure – 830 kPa (1204 psi) 61
Interlock/Emergency stop/Parking brake – Check 62
Normal braking 62
Emergency braking 63
Switching off 63
Chocking the wheels 63
Master switch 64
Long-term parking 65
Engine 65
Battery 65
Air cleaner, exhaust pipe 65
Watering system 65
Fuel tank 65
Hydraulic reservoir 65
Tires 66
Steering cylinder, hinges, etc 66
Hoods, tarpaulin 66
Miscellaneous 67
Lifting 67
Lifting the roller 67
Lifting the roller with jack: 67
Roller prepared for transport 68
Towing/Recovering 68
Short distance towing with the engine running 69
Short distance towing when the engine is inoperative 70
Towing the roller 72
Trailer eye (Option) 72
Operating instructions – Summary 73
Preventive maintenance 75
Acceptance and delivery inspection 75
Warranty 75
Maintenance – Lubricants and symbols 77
Maintenance symbols 78
Maintenance – Maintenance schedule 79
Service and maintenance points 79
General 79
Every 10 hours of operation (Daily) 80
After the FIRST 50 hours of operation 80
Every 50 hours of operation (Weekly) 81
Every 250 hours of operation (Monthly) 81
Every 500 hours of operation (Every three months) 82
Every 1000 hours of operation (Every six months) 82
Every 2000 hours of operation (Yearly) 83
Maintenance, 10h 85
Diesel engine – Check oil level 85
Coolant level – Check 86
Brake fluid level – Check 86
Fuel tank – Refueling 87
Hydraulic reservoir – Check fluid level 87
Water tank, Std – Filling 88
Cleaning the coarse filter 88
Sprinkler system
Cleaning of sprinkler nozzle 89
Sprinkler system – Check 89
Sprinkler system – Freeze risk 90
Draining the system 90
Freeze protection 90
Wheel scrapers
Control 91
Removing the scapers 91
Maintenance – 50h 93
Air cleaner
Checking – Change the main air filter 93
Backup filter – Change 94
Air cleaner
– Cleaning 94
Fuel filter – Draining 95
Air conditioning (Optional)
– Inspection 96
Air conditioning (Optional)
– Cleaning 96
Tires – Tire pressure 97
Upper/Lower Pivot bearing – Lubrication 98
Wheel gear – Oil change 98
Wheel gear – Replenishing the oil 99
Wheel gear – Checking the oil level 99
Maintenance – 250h 101
Diesel engine
Oil change 101
Engine
Replacing oil filter 102
Hydraulic fluid cooler
Checking – Cleaning 102
Air conditioning (Optional)
– Inspection 103
Battery
– Check condition 103
Edge cutter (Optional)
– Lubrication 104
Upper/Lower Pivot bearing – Lubrication 104
Maintenance – 500h 105
The engine fuel filter – replacement/cleaning 105
Seat bearing – Lubrication 106
Hydraulic reservoir cap – Check 106
Pivot bearing – Lubrication 107
Upper/Lower Pivot bearing – Lubrication 107
Maintenance – 1000h 109
Air filter – Changing 109
Backup filter – Change 109
Hydraulic filter
Change 110
Cab
Fresh air filter – Replacing 111
Upper/Lower Pivot bearing – Lubrication 111
Wheel gear – Oil change 112
Wheel gear – Replenishing the oil 112
Wheel gear – Checking the oil level 113
Maintenance – 2000h 115
Hydraulic reservoir
Fluid change 115
Fuel tank
– Cleaning 116
Watering system
– Draining 116
Water tank – Cleaning 117
Air conditioning (Optional)
– Overhaul 117
Air conditioning (Optional)
Drying filter – Inspection 118
Engine
Replacing the coolant 118
Upper/Lower Pivot bearing – Lubrication 119

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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