DYNAPAC Rubber Wheel Roller CP275 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Rubber Wheel Roller CP275 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Rubber Wheel Roller CP275 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Rubber Wheel Roller CP275 Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICP275-EN1.pdf
Operating & Maintenance
Rubber wheel roller CP275
Diesel Engine Cummins 4BTAA3.9
Serial number 10000508x0C002027

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning (Optional) 9
Special instructions 10
Standard lubricants and other recommended oils and fluids 10
Higher ambient temperatures, above +40°C (104°F) 10
Lower ambient temperature – Freeze risk 10
Temperatures 10
High pressure cleaning 10
Fire fighting 10
Roll Over Protective Structure (ROPS), ROPS approved cab 11
Battery handling 11
Jump starting (24V) 12
Technical specifications 13
Technical specifications 13
Noise level 13
Technical specifications – Dimensions 15
Dimensions 15
Weights and volumes 16
ICP275-EN1pdf
Working capacity 17
General 17
Tightening torque 18
ROPS – bolts 19
Hydraulic system 19
Machine description 21
Identification 21
Product identification number on the frame 21
Machine plate 21
Explanation of 17PIN serial number 22
Engine plates 22
Location – decals 23
Safety decals 24
Locations – Control panel and controls 27
Machine descriptions 28
Using the cab controls 30
Defroster 30
Heat 30
AC 30
Electrical system 31
Fuse 32
Cab fuse 32
Function description of instruments and controls in the cab 29
Operation 33
Before starting 33
Master switch – Switching on 33
Control panel and lights, check 34
Driver seat – Adjustment 33
Parking brake – Check 35
Forward and backward lever, check 34
Mixed ballast – max 16
Air condition system 16
ICP275-EN1pdf
View 35
Operator position 36
Interlock 36
Operating on a slope 38
Checking the treads on the tires 39
Variable tire pressure (air-on-the-run) (Option) 39
Ballast box 40
Operating the roller 37
Speed selecting 37
Driving (Ground Pressure) 41
Ground pressure 41
Low tire pressure – 380 kPa (55 psi) 42
Normal tire pressure – 510 kPa (70 psi) 43
High tire pressure – 780 kPa (110 psi) 43
Interlock/Emergency stop/Parking brake – Check 44
Normal braking 44
Emergency braking 45
Switching off 45
Chocking the wheels 45
Master switch 46
Long-term parking 47
Engine 47
Battery 47
Air cleaner, exhaust pipe 47
Watering system 47
Fuel tank 47
Hydraulic reservoir 47
Tires 48
Steering cylinder, hinges, etc 48
Hoods, tarpaulin 48
ICP275-EN1pdf
Miscellaneous 49
Lifting 49
Lifting the roller 49
Lifting the roller with jack: 49
Roller prepared for transport 50
Towing the roller 52
Operating instructions – Summary 53
Preventive maintenance 55
Acceptance and delivery inspection 55
Warranty 55
Maintenance – Lubricants and symbols 57
Maintenance symbols 58
Maintenance – Maintenance schedule 59
Service and maintenance points 59
General 60
Every 10 hours of operation (Daily) 60
After the FIRST 50 hours of operation 60
Every 50 hours of operation (Weekly) 61
Every 250 hours of operation (Monthly) 61
Every 500 hours of operation (Every three months) 62
Every 1000 hours of operation (Every six months) 62
Every 2000 hours of operation (Yearly) 63
Maintenance – 10h 65
Diesel engine – Check oil level 65
Coolant level – Check 66
Brake fluid level – Check 66
Fuel tank – Refueling 67
Hydraulic reservoir – Check fluid level 67
Water tank, Std – Filling 68
ICP275-EN1pdf
Cleaning the coarse filter 68
Sprinkler system
Cleaning of sprinkler nozzle 69
Sprinkler system – Check 69
Sprinkler system – Freeze risk 70
Draining the system 70
Freeze protection 70
Wheel scrapers
Control 71
Removing the scapers 71
Maintenance – 50h 73
Air cleaner
Checking – Change the main air filter 73
Backup filter – Change 74
Air cleaner
– Cleaning 74
Fuel filter – Draining 75
Air conditioning (Optional)
– Inspection 76
Air conditioning (Optional)
– Cleaning 76
Tires – Tire pressure 77
Upper/Lower Pivot bearing – Lubrication 78
Driving axle – Oil change 78
Maintenance – 250h 79
Hydraulic fluid cooler
Checking – Cleaning 79
Air conditioning (Optional)
– Inspection 80
Battery
– Check condition 80
Upper/Lower Pivot bearing – Lubrication 81
Maintenance – 500h 83
Change propulsion pump filter 81
Check the emergency stop system pressure 70
Check the compressor belt 81
Drive chain maintenance 82
ICP275-EN1pdf
Replacing oil filter 84
The engine fuel filter – replacement/cleaning 85
Hydraulic reservoir cap – Check 86
Pivot bearing – Lubrication 87
Upper/Lower Pivot bearing – Lubrication 87
Maintenance – 1000h 89
Air filter – Changing 89
Backup filter – Change 89
Hydraulic filter
Change 90
Cab
Fresh air filter – Replacing 91
Upper/Lower Pivot bearing – Lubrication 91
Wheel gear – Oil change 92
Driving gear – Replenishing the oil 92
Driving gear – Checking the oil level 93
Maintenance – 2000h 95
Hydraulic reservoir
Fluid change 95
Fuel tank
– Cleaning 96
Watering system
– Draining 96
Water tank – Cleaning 97
Air conditioning (Optional)
– Overhaul 97
Air conditioning (Optional)
Drying filter – Inspection 98
Engine
Replacing the coolant 98
Upper/Lower Pivot bearing – Lubrication 99
Engine
Change propulsion pump filter 93
Change propulsion pump filter 99
Drive chain – Adjustment 100
Adjuct the emergency stop 93
Diesel engine
Oil change 83
Hydraulic oil change 100

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