Dynapac Rubber wheel roller CP275 Tier II Operating & Maintenance Manual 4812268997 – PDF DOWNLOAD

Instruction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 2
General 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning (Optional) 9
Special instructions 11
Special instructions 11
Standard lubricants and other recommended oil and fluids 11
High ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Jumping starting (24V) 14
Technical specifications 15
Technical specifications 15
Noise level 15
Technical specifications – Dimensions 16
Weights and volumes 17
Working capacity 18
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General 18
Tightening torques 19
Machine description 21
Identification 21
Product identification number on the frame 21
Machine plate 21
Explanation of 17PIN serial number 22
Engine plate 22
Safety decals 24
Locations – Control panel and controls 27
Locations & control, cab 28
Function description of instruments and controls in the cab 29
Using the cab controls 30
Defroster 30
Heat 30
AC 30
Electrical system 31
Fuse 32
Cab, fuse 32
Operation 33
Before starting 33
Master switch – Switching on 33
Before starting 34
1 Control panel and lights – Check 34
2 Forward and backward lever – Check 34
3 Parking brake – Check 35
View 35
Operator position 36
Interlock 36
Operating the roller 37
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Speed selecting 37
Operating on a slope 38
Checking the treads on the tires 39
Variable tire pressure (air-on-the-run) (Option) 39
Ballast box 40
Driving (Ground Pressure) 41
Ground pressure 41
Low tire pressure – 380kPa (55 psi) 42
Normal tire pressure – 510kPa (70 psi) 43
High tire pressure – 780kPa (110 psi) 43
Interlock/Emergency stop/Parking brake – Check 44
Normal braking 44
Emergency braking 45
Switching off 45
Chocking the wheels 45
Master switch 46
Long-term parking 47
Miscellaneous 49
Lifting 49
Lifting the roller 49
Lifting the roller with jack 49
Roller prepare for transport 50
Towing the roller 52
Operating instructions – Summary 53
Preventive maintenance 55
Maintenance – Lubricants and symbols 57
Maintenance – Maintenance schedules 59
Service and maintenance points 59
General 60
Every 10 hours of operation (Daily) 60
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After the FIRST 50 hours of operation 61
Every 50 hours of operation (Weekly) 61
Every 250 hours of operation (Monthly) 62
Every 500 hours of operation (Every three months) 62
Every 1000 hours of operation (Every six months) 63
Every 2000 hours of operation (Yearly) 64
Maintenance – 10h 65
Diesel engine – Check oil level 65
Hydraulic reservoir – Check fluid level 66
Coolant level – Check 66
Fuel tank – Refueling 67
Wheel scrapers – Control 68
Removing the scrapers 68
Water tank, std – Filling 69
Brake fluid level – Check 69
Sprinkler system 70
Cleaning of sprinkler nozzle 70
Sprinkler system – Check 70
Sprinkler system – Freeze risk 71
Freeze protection 71
Check the emergency stop system pressure 71
Tires – Tire pressure 72
Maintenance – 50h 73
Air cleaner – Checking – Change the main air filter 73
Air cleaner – Cleaning 74
Backup filter – Change 74
Tires – Tire pressure 75
Fuel filter – Draining 76
Air conditioning (Optional) – Inspection 77
Air conditioning (Optional) – Cleaning 77
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Air conditioner compressor belt – Check 78
Upper/Lower Pivot bearing – Lubrication 79
Maintenance – 250h 81
Fuel filter – Replacing 81
Diesel engine – Oil change 82
The engine fuel filter – Changing 83
Diesel engine – Replacing oil filter 83
Hydraulic oil cooler – Checking – Cleaning 84
Air conditioning (Optional) – Inspection 84
Battery – Check condition 85
Driven chain maintenance 86
Driving gear – Check oil level 87
Maintenance – 500h 89
Hydraulic reservoir – Check 89
Maintenance – 1000h 91
Air cleaner – Changing 91
Fuel tank – Cleaning 92
Watering system – Draining 92
Backup filter – Change 92
Hydraulic filter – Change 93
Cab – Fresh air filter – Replacing 94
Wheel gear – Oil change 94
Drive gear – Replenishing the oil 95
Propulsion pump filter – Replace 95
Emergency stop – Adjustment 96
Maintenance – 2000h 97
Hydraulic reservoir – Fluid change 97
Fuel tank – Cleaning 98
Water system – Draining 98
Water tank – Cleaning 99
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Air conditioning (Optional) – Overhaul 99
Air conditioning (Optional) – Drying filter – Inspection 100
Engine – Replacing the coolant 101
Gear oil – Replacement 102
Hydraulic oil change (2000 hours or 1 year) 102
Drive chain – Adjustment 103
Additional instruction 105
Oil spray system (Optional) 105
Spray volume – Adjustment 106
Maintenance – Oil spray system (Optional) 106
Temporary cleaning 106
Air on the run (Optional) 107
Air charge and discharge 108
Maintenance – Air on the run (Optional) 108
Disposal 111
Appendix 112