DYNAPAC Vibration & Oscillation Roller CO4200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibration & Oscillation Roller CO4200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibration & Oscillation Roller CO4200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :164
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibration & Oscillation Roller CO4200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibration- and oscillation roller CO4200 VI
Engine Cummins QSF 3.8 (IIIA/T3)
Serial number 10000435xxA024974 
Serial number 10000437xxA0xxxxx

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Chip spreader 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 13
Battery handling 13
Jump starting (24V) 14
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
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Slopes 16
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 17
Working capacity 18
General 19
Hydraulic system 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) 20
Technical data, Chip spreader (Optional) 20
Tightening torque 21
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 23
Steering system 23
Vibration system 24
Cab 24
FOPS and ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 25
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Location – decals, chip spreader (Optional) 29
Location – decals, CALIFORNIA 29
Safety decals 29
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Info decals 33
Instruments/Controls 34
Control panel and controls 34
Function descriptions 35
Display explanations 37
“MAIN MENU” 41
“USER SETTINGS” 42
Settings menu (“SETTINGS MENU”) 42
Machine alarm 45
“SERVICE MENU” 45
“ABOUT” 47
Instruments and controls, cab 48
Function description of instruments and controls in the cab 49
Using the cab controls 50
Defroster 50
Heat 50
AC/ACC 50
Heater panel 50
AC panel 51
ACC – Control panel 51
Main display screen 51
ACC – Operation menus 52
Electrical system 54
Power in engine compartment/battery compartment 54
Main fuse panel 54
Distribution box 55
Circuit board in main switch 55
Fuses in cab 56
Operation 57
Before starting 57
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Master switch – Switching on 57
Control panel, adjustments 57
Operator’s seat – Adjustment 58
Operator’s seat, comfort – Adjustments 58
Belt reminder 59
Parking brake 59
Display – Control 60
Interlock 61
Operator position 62
View 62
Starting 63
Starting the engine 63
Parking brake test 65
Display when activating choice via the button set 66
Alarm descriptions 67
Driving 68
Operating the roller 68
Interlock/Emergency stop/Parking brake – Check 70
Pivotal steering (Optional) 70
Edge cutting (Optional) 71
Chip spreader (accessory) 72
Vibration 78
Manual/Automatic vibration and oscillation 78
Manual vibration/oscillation – Switching on 78
Amplitude/frequency – Changeover 79
Braking 79
Normal braking 79
Emergency braking 80
Switching off 80
Parking 81
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Chocking the drums 81
Master switch 81
Long-term parking 83
Engine 83
Battery 83
Air cleaner, exhaust pipe 83
Watering system 83
Fuel tank 83
Hydraulic reservoir 83
Hoods, tarpaulin 84
Steering cylinders, hinges, etc 84
Miscellaneous 85
Lifting 85
Locking the articulation 85
Lifting the roller 85
Lifting the roller with jack: 86
Unlocking the articulation 86
Towing/Recovering 87
Short distance towing with the engine running 87
Towing short distances where the engine is inoperative 88
Towing the roller 89
Towing eye 90
Transport 90
Loading CC4000 VI-CC6200 VI and CO4200 VI 91
Operating instructions – Summary 93
Preventive maintenance 95
Acceptance and delivery inspection 95
Warranty 95
Maintenance – Lubricants and symbols 97
Maintenance symbols 98
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Maintenance – Maintenance schedule 99
General 99
Every 10 hours of operation (Daily) 99
After the FIRST 50 hours of operation 100
Every 50 hours of operation (Weekly) 100
Every 250/750/1250/1750 hours of operation 100
Every 500/1500 hours of operation 101
Every 1000 hours of operation 102
Every 2000 hours of operation 103
Every other year 104
Maintenance, 10h 105
Diesel engine – Check oil level 105
Coolant level – Check 106
Hydraulic reservoir – Check fluid level 106
Fuel tank – Filling 107
Water tank, Std – Filling 107
Water tank, extra at rear – Filling 108
Sprinkler system/Drum
Check 108
Cleaning the coarse filter 109
Sprinkler system/Drum
Cleaning of sprinkler nozzle 109
Scrapers, spring-action
Check 110
Scrapers
Setting – Adjustment 111
Maintenance – 50h 113
Air cleaner
– Check hoses and connections 113
Pre-fuel filter – Draining 114
Maintenance measures – 250 h 115
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Hydraulic fluid cooler
Checking – Cleaning 115
Battery
– Check condition 116
Automatic Climate Control (Optional) – Inspection 116
Air conditioning (Optional)
– Inspection 117
Edge cutter (Optional)
– Lubrication 117
Maintenance measures – 500 h 119
Hydraulic fluid cooler
Checking – Cleaning 119
Air cleaner
Checking – Change the main air filter 119
Backup filter – Change 120
Air cleaner
– Cleaning 121
Diesel engine
Oil change 122
Engine
Replacing oil filter 122
The engine fuel filter – replacement/cleaning 123
Front vibration drum – oil level
Inspection – filling 123
Rubber elements and attachment screws
Check 124
Seat bearing – Lubrication 124
Pivot bearing (OFFSET) – Lubrication 125
Edge cutter (Optional)
– Lubrication 125
Belt tension – Oscillation drum 126
Maintenance – 1000h 127
Hydraulic fluid cooler
Checking – Cleaning 127
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Air cleaner
Checking – Change the main air filter 127
Backup filter – Change 128
Air cleaner
– Cleaning 129
Diesel engine
Oil change 130
Engine
Replacing oil filter 130
The engine fuel filter – replacement/cleaning 131
Front vibration drum – oil level
Inspection – filling 131
Rear oscillation drum, oil change 132
Hydraulic filter
Change 133
Hydraulic reservoir cap – Check 133
Rubber elements and attachment screws
Check 134
Seat bearing – Lubrication 134
Air conditioning (Optional)
Fresh air filter – Change 135
Pivot bearing (OFFSET) – Lubrication 135
Edge cutter (Optional)
– Lubrication 136
Steering hitch – Tightening 136
Maintenance – 2000h 137
Hydraulic fluid cooler
Checking – Cleaning 137
Air cleaner
Checking – Change the main air filter 137
Backup filter – Change 138
Air cleaner
– Cleaning 139
Diesel engine
Oil change 140
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Engine
Replacing oil filter 140
The engine fuel filter – replacement/cleaning 141
Front vibration drum – oil level
Inspection – filling 141
Rear oscillation drum, oil change 142
Hydraulic reservoir
Fluid change 142
Hydraulic filter
Change 143
Hydraulic reservoir cap – Check 144
Rubber elements and attachment screws
Check 144
Seat bearing – Lubrication 145
Pivot bearing (OFFSET) – Lubrication 145
Edge cutter (Optional)
– Lubrication 146
Steering hitch – Tightening 146
Fuel tank (STD) – Drainage 147
Fuel tank
– Cleaning 147
Watering system
– Draining 148
Watering system
– Watering, rear tank 148
Water tank – Cleaning 149
Steering joint – Check 149
Automatic Climate Control (Optional)
– Overhaul 150
Drying filter – Check 150
Belt tension – Oscillation drum 151

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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