Dynapac Vibratory roller CA1300 – CA1400 D PD Operating & Maintenance Instruction Manual 4812164801_B – PDF DOWNLOAD

Description

Dynapac Vibratory roller CA1300 – CA1400 D PD Operating & Maintenance Instruction Manual 4812164801_B – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CA1300 – CA1400 D PD Operating & Maintenance Instruction Manual 4812164801_B – PDF DOWNLOAD

Language : English
Pages : 177
Downloadable : Yes
File Type : PDF
Size: 12.4 MB

DESCRIPTION:

Dynapac Vibratory roller CA1300 – CA1400 D PD Operating & Maintenance Instruction Manual 4812164801_B – PDF DOWNLOAD

Operating & Maintenance
4812164801_B.pdf
Vibratory roller
CA1300 – CA1400 D/PD
Engine
Kubota V3307-CR-TE4B (IIIB/Tier 4f)
Kubota V3307-CR-TE5B (Stage V)
Serial number
10000159xxA031263 –
10000185xxA030910 –
10000169xxA031137 –
10000186xxA031268 –

Introduction:
The machine:
CA1300/1400 are two vibratory rollers in the 5 – 6.5 tonne class intended for compaction work in pipe trenches, on roads and in confined spaces in connection with refilling work.
Intended use:

• The machines are available in a D (smooth drum) and PD (padfot) version. The smooth drum version with drum drive (D) ensures good accessibility even on very steep slopes.
• The PD version, with pads and drum drive, is specially intended for the compaction of silt and loamy soils. The roller can also be used for repair work on dams, power stations, car parks and airfields.

• This manual contains instructions for machine operation and maintenance.
• The machine must be correctly maintained for maximal performance.
• The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.
• Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.
• Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
• Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

TABLE OF CONTENTS:

Dynapac Vibratory roller CA1300 – CA1400 D PD Operating & Maintenance Instruction Manual 4812164801_B – PDF DOWNLOAD

Introduction 1
The machine 1
Intended use 1
Signal symbols and meaning 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Strike-off blade 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Temperatures 9
High pressure cleaning 9
Fire fighting 10
Fire extinguisher 10
Roll Over Protective Structure (ROPS) 10
Battery handling 11
Jump starting 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Electrical system 13
Slopes 14
Dimensions, side view (CA1300) 15
Dimensions, top view (CA1300) 16
Dimensions, side view (CA1400) 17
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Dimensions, top view (CA1400) 18
Weights and volumes 19
Working capacity 20
General 21
CO2-emission 21
Tightening torque 23
ROPS – bolts 24
Hydraulic system 24
Machine description 25
Diesel engine 25
Electrical system 25
Propulsion system/Transmission 25
Brake system 25
Steering system 26
Vibration system 26
Cab 26
Emergency exit 26
FOPS and ROPS 26
Identification 27
Product and component plates 27
Product identification number on the frame 27
Machine plate 28
Explanation of 17PIN serial number 28
Engine plates 29
Location – decals, CALIFORNIA 29
Decals 30
Location – decals 30
Safety decals 31
Info decals 34
Instruments/Controls 35
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Locations – Instruments and controls 35
Locations – Control panel and controls 36
Function description 37
Function description of instruments and controls in the cab 40
Instruments and controls, cab 41
A/C – System Operation 42
Using the cab controls 45
Defroster 45
Heat 45
Electrical system 46
Fuses 46
Fuses in cab 47
Main fuses 47
Relays on machine 48
Operation 49
Before starting 49
Master switch – Switching on 49
Operator’s seat – Adjusting 49
Driver seat (Equipment status) – Adjustment 50
Parking brake 50
Interlock 51
Instruments and lamps – Checking 51
Operator position 52
View 52
Windscreen washer fluid – Checking and filling 53
Starting 54
Starting the engine 54
Driving 56
Operating the roller 56
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Operation of strike-off blade
(Equipment status) 57
Interlock / Emergency stop /Parking brake
– Check 57
Regeneration of DPF filter 58
Vibration 59
Vibration On/Off 59
Vibration – Activation 60
Braking 60
Normal braking 60
60
Emergency braking 61
Switching off 61
Parking 62
Chocking the drums 62
Master switch 62
Long-term parking 63
Engine 63
Battery 63
Air cleaner, exhaust pipe 63
Fuel tank 63
Hydraulic reservoir 63
Tires 64
Hoods, tarpaulin 64
Steering cylinder, hinges, etc 64
Miscellaneous 65
Lifting 65
Locking the articulation 65
Lifting the roller 65
Unlocking the articulation 66
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Towing 66
Short distance towing with the diesel
engine switched off/not running (CA1300) 66
Rear axle brake 67
Brake disengagement 67
Releasing the drum brake (CA1300) 68
Drum motor brake 68
Short distance towing with the diesel
engine switched off/not running (CA1400) 69
Brake disengagement pump 69
Towing the roller 71
Transport 71
Securing CA1300 – CA1400 72
Operating instructions – Summary 77
Preventive maintenance 79
Acceptance and delivery inspection 79
Warranty 79
Maintenance – Lubricants and symbols 81
Maintenance symbols 83
Maintenance – Maintenance schedule 85
Service and maintenance points 85
General 86
Every 10 hours of operation (Daily) 86
After the FIRST 50 hours of operation 87
Every 50 hours of operation (Weekly) 87
Every 250 / 750 / 1250 / 1750 hours of operation 87
Every 500 hours of operation 88
Every 1000 hours of operation 89
Every 1500 hours of operation 90
Every 2000 hours of operation 91
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Every 12th month (Annually) 92
Every 24th month (Every other year) 92
Service – Checklist 93
Maintenance, 10h 95
Scrapers – Check, adjustment 96
CA1300 D 96
CA1400 D 96
Scrapers, Pad-drum 97
CA1300 PD 97
CA1400 PD 97
Air circulation – Check 98
Coolant level – Check 98
Fuel tank – Filling 99
Diesel engine Check oil level 99
Hydraulic reservoir – Check fluid level 100
Windscreen washer fluid – Checking and filling 100
Air cleaner
Check – Replacement of main filter 100
Air filter indicator – Resetting 101
Backup filter – Change 101
Air cleaner
– Cleaning 102
Air cleaner
– Check hoses and connections 102
Brakes – Check 103
Maintenance, first 50h 105
Hydraulic filter – Replacement 105
Tires – Air pressure – Wheel nuts – Tightening 107
Drum gear – Oil change (CA1400) 107
Drum gear – Oil filling (CA1400) 108
The engine fuel filter – replacement/cleaning 108
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Diesel engine – Oil- and Filter change 109
Maintenance – 50h 111
Pre-fuel filter – Draining 111
Maintenance measures – 250 h 113
Rear axle differential – Check oil level 113
Rear axle pinion housing
– Checking the oil level 113
Rear axle planetary gears – Check oil level 114
Drum – Checking the oil level (CA1300) 114
Drum – Checking the oil level (CA1400) 115
Drum gearbox – Checking the oil level (CA1400) 116
Coolers
Checking – Cleaning 117
Bolted joints – Checking tightening torque 117
Rubber elements and fastening screws – Check 118
Maintenance measures – 500 h 119
Rear axle differential – Check oil level 119
Rear axle pinion housing
– Checking the oil level 120
Rear axle planetary gears – Check oil level 120
Drum – Checking the oil level (CA1300) 121
Drum – Checking the oil level (CA1400) 122
Coolers
Checking – Cleaning 123
Bolted joints – Checking tightening torque 123
Rubber elements and fastening screws – Check 124
Battery – Check condition 124
The engine fuel filter – replacement/cleaning 125
Diesel engine – Oil- and Filter change 126
Forward/Reverse controls and joints
– Check and lubrication 127
Accessing the machine fitted with ROPS 127
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Access on machine with cab 127
Hood, hinges – Lubrication 128
Replacing the diesel engine’s
oil separator filter 129
Cab, hinges – Lubrication 129
Air conditioning (Optional) – Check 130
Compressor belt – Adjustment 130
Maintenance – 1000h 131
Drum – Checking the oil level (CA1300) 131
Drum – Checking the oil level (CA1400) 132
Drum gear – Oil change 133
Drum gear – Oil filling 134
Coolers
Checking – Cleaning 134
Bolted joints – Checking tightening torque 135
Rubber elements and fastening screws – Check 135
Battery – Check condition 136
The engine fuel filter – replacement/cleaning 136
Diesel engine – Oil- and Filter change 137
Forward/Reverse controls and joints
– Check and lubrication 138
Accessing the machine fitted with ROPS 138
Access on machine with cab 138
Hood, hinges – Lubrication 139
Hydraulic filter – Replacement 140
Fuel tank – Cleaning 141
Fuel tank – Draining (Equipment status) 141
Hydraulic reservoir – Draining 142
Rear axle differential – Oil change 142
Rear axle pinion housing – Oil change 143
Rear axle planetary gear – Oil change 143
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Air conditioning (Optional)
Fresh air filter – Change 144
Compressor belt – Adjustment 145
Maintenance – 2000h 147
Hydraulic reservoir – Oil change 147
Steering joint – Check 148
Drum – Oil change 148
Battery – Check condition 149
Rubber elements and fastening screws – Check 149
Coolers
Checking – Cleaning 150
The engine fuel filter – replacement/cleaning 150
Forward/Reverse controls and joints
– Check and lubrication 151
Accessing the machine fitted with ROPS 151
Access on machine with cab 151
Hood, hinges – Lubrication 152
Diesel engine – Oil- and Filter change 153
Hydraulic filter – Replacement 154
Fuel tank – Cleaning 155
Fuel tank – Draining (Equipment status) 155
Hydraulic reservoir – Draining 156
Rear axle differential – Oil change 156
Rear axle pinion housing – Oil change 157
Rear axle planetary gear – Oil change 157
Bolted joints – Checking tightening torque 158
Air conditioning (Optional)
Fresh air filter – Change 159
Automatic Climate Control (Optional)
– Overhaul 159
Drum gear – Oil change (CA1400) 160
Compressor belt – Adjustment 160
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Maintenance, every 12th month (Annually) 161
Air cleaner
Check – Replacement of main filter 161
Air filter indicator – Resetting 161
Backup filter – Change 161
Checking the DPF pipes and connections
(Tier 4f / Stage V) 162
Checking the EGR pipes and connections (Tier 4f / Stage V) 162
Check the Manifold (Tier 4f / Stage V) 162
Maintenance, every 24th month
(Every other year) 163
Cooling water system – Check 163
Coolant – Change 163
Replace via coolant hose 163
Change via drain plug 163
Check – Air intake hoses 164

Contact us: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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