Dynapac Vibratory roller CA1300 D PD Operating & Maintenance Instruction Manual 4812159301 – PDF DOWNLOAD

Description

Dynapac Vibratory roller CA1300 D PD Operating & Maintenance Instruction Manual 4812159301 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CA1300 D PD Operating & Maintenance Instruction Manual 4812159301 – PDF DOWNLOAD

Language : English
Pages : 137
Downloadable : Yes
File Type : PDF
Size: 8.69 MB

DESCRIPTION:

Dynapac Vibratory roller CA1300 D PD Operating & Maintenance Instruction Manual 4812159301 – PDF DOWNLOAD

Operating & Maintenance
4812159301_D.pdf
Vibratory roller
CA1300 D/PD
Engine
Kubota V3307-CR-TE4B (IIIB/T4i)
Kubota V3307-CR-TE5B (T5)
Serial number
10000159xxA012196 – A031262
10000185xxA024300 – A030909

Introduction:
Signal symbols and meaning:
The machine:

CA1300 is a 5 ton vibratory roller intended for compaction work in trenches, on roads and in confined areas in conjunction with refilling work.

Intended use:

• CA1300 is available in a D (smooth drum) and PD (padfot) version. The smooth drum version with drum drive (D) ensures good accessibility even on very steep slopes.
• The PD version, with pads and drum drive, is specially intended for the compaction of silt and loamy soils. The roller can also be used for repair work on dams, power stations, car parks and airfields.

General:

• This manual contains instructions for machine operation and maintenance. The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.
• Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

TABLE OF CONTENTS:

Dynapac Vibratory roller CA1300 D PD Operating & Maintenance Instruction Manual 4812159301 – PDF DOWNLOAD

Introduction 1
Signal symbols and meaning 1
The machine 1
Intended use 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Strike-off blade 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Temperatures 9
High pressure cleaning 9
Fire fighting 10
Roll Over Protective Structure (ROPS) 10
Battery handling 10
Jump starting 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Electrical system 13
Slopes 13
Dimensions, side view 14
Dimensions, top view 15
Weights and volumes 16
Working capacity 16
4812159301_D pdf 2021-03-22
General 17
CO2-emission 17
Tightening torque 18
ROPS – bolts 19
Hydraulic system 19
Machine description 21
Diesel engine 21
Electrical system 21
Propulsion system/Transmission 21
Brake system 21
Steering system 22
Vibration system 22
FOPS and ROPS 22
Identification 23
Product and component plates 23
Product identification number on the frame 23
Machine plate 24
Explanation of 17PIN serial number 24
Engine plates 25
Decals 26
Location – decals 26
Location – decals, CALIFORNIA 27
Safety decals 27
Info decals 30
Instruments/Controls 31
Locations – Instruments and controls 31
Locations – Control panel and controls 32
Function description 33
Electrical system 36
Fuses 36
2021-03-22 4812159301_D pdf
Main fuses 37
Relays on machine 38
Operation 41
Before starting 41
Master switch – Switching on 41
Operator’s seat – Adjusting 41
Driver seat (Equipment status) – Adjustment 42
Parking brake 42
Instruments and lamps – Checking 43
Interlock 43
Operator position 44
View 44
Starting 45
Starting the engine 45
Driving 47
Operating the roller 47
Operation of strike-off blade
(Equipment status) 48
Interlock/Emergency stop/Parking brake – Check 48
Burnout of DPF filter 49
Vibration 50
Vibration On/Off 50
Vibration – Activation 51
Braking 51
Normal braking 51
51
Emergency braking 52
Switching off 52
Parking 53
Chocking the drums 53
4812159301_D pdf 2021-03-22
Master switch 53
Long-term parking 55
Engine 55
Battery 55
Air cleaner, exhaust pipe 55
Fuel tank 55
Hydraulic reservoir 55
Tires 55
Hoods, tarpaulin 56
Steering cylinder, hinges, etc 56
Miscellaneous 57
Lifting 57
Locking the articulation 57
Lifting the roller 57
Unlocking the articulation 58
Towing 58
Short distance towing with switched off engine 58
Rear axle brake 59
Brake disengagement 59
Releasing the drum brake 60
Drum motor brake 60
Towing the roller 61
Transport 61
Securing CA1300 for loading 62
Operating instructions – Summary 65
Preventive maintenance 67
Acceptance and delivery inspection 67
Warranty 67
Maintenance – Lubricants and symbols 69
Maintenance symbols 71
2021-03-22 4812159301_D pdf
Maintenance – Maintenance schedule 73
Service and maintenance points 73
General 74
Every 10 hours of operation (Daily) 74
After the FIRST 50 hours of operation 74
Every 50 hours of operation (Weekly) 75
Every 250 / 750 / 1250 / 1750 hours of operation 75
Every 500 hours of operation 76
Every 1000 hours of operation 77
Every 1500 hours of operation 78
Every 2000 hours of operation 79
Service – Checklist 80
Maintenance, 10h 81
Air circulation – Check 81
Coolant level – Check 81
Fuel tank – Filling 82
Diesel engine Check oil level 82
Brakes – Check 83
Hydraulic reservoir – Check fluid level 84
Maintenance – 50h 85
Scrapers – Check, adjustment 85
Tires – Air pressure – Wheel nuts – Tightening 86
Air cleaner
Check – Replacement of main filter 86
Air filter indicator – Resetting 87
Backup filter – Change 87
Air cleaner
– Cleaning 88
Air cleaner
– Check hoses and connections 88
Pre-fuel filter – Draining 89
4812159301_D pdf 2021-03-22
Maintenance measures – 250 h 91
Rear axle differential – Check oil level 91
Rear axle pinion housing
– Checking the oil level 91
Rear axle planetary gears – Check oil level 92
Drum – Checking the oil level 92
Coolers
Checking – Cleaning 93
Bolted joints – Checking tightening torque 93
Rubber elements and fastening screws – Check 94
Battery – Check condition 94
Maintenance measures – 500 h 95
Rear axle differential – Check oil level 95
Rear axle pinion housing
– Checking the oil level 96
Rear axle planetary gears – Check oil level 96
Drum – Checking the oil level 97
Coolers
Checking – Cleaning 97
Bolted joints – Checking tightening torque 98
Rubber elements and fastening screws – Check 98
Battery – Check condition 99
The engine fuel filter – replacement/cleaning 99
Diesel engine – Oil- and Filter change 100
Forward/Reverse controls and joints
– Check and lubrication 101
Controls and moving joints – Lubrication 102
Maintenance – 1000h 103
Drum – Checking the oil level 103
Coolers
Checking – Cleaning 104
Bolted joints – Checking tightening torque 104
2021-03-22 4812159301_D pdf
Rubber elements and fastening screws – Check 105
Battery – Check condition 105
The engine fuel filter – replacement/cleaning 106
Diesel engine – Oil- and Filter change 107
Forward/Reverse controls and joints
– Check and lubrication 108
Controls and moving joints – Lubrication 109
Hydraulic filter – Replacement 109
Fuel tank – Cleaning 111
Fuel tank – Draining (Equipment status) 111
Hydraulic reservoir – Draining 112
Rear axle differential – Oil change 112
Rear axle pinion housing – Oil change 113
Rear axle planetary gear – Oil change 113
Maintenance – 2000h 115
Hydraulic reservoir – Oil change 115
Forward/Reverse controls and joints
– Check and lubrication 116
Battery – Check condition 116
Bolted joints – Checking tightening torque 117
Coolers
Checking – Cleaning 117
The engine fuel filter – replacement/cleaning 118
Controls and moving joints – Lubrication 119
Diesel engine – Oil- and Filter change 120
Hydraulic filter – Replacement 121
Fuel tank – Cleaning 122
Fuel tank – Draining (Equipment status) 122
Hydraulic reservoir – Draining 123
Rear axle differential – Oil change 123
Rear axle pinion housing – Oil change 124
4812159301_D pdf 2021-03-22
Rubber elements and fastening screws – Check 124
Drum – Oil change 125
Steering joint – Check 126
Rear axle planetary gear – Oil change 126

Questions? Email us: [email protected]

https://vimeo.com/831119300?share=copy

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V