DYNAPAC Vibratory Roller CA1300 D CA1300 PD Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA1300 D CA1300 PD Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA1300 D CA1300 PD Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :138
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA1300 D CA1300 PD Operating & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance 4812159301_D.pdf
Vibratory roller CA1300 D CA1300 PD
Engine Kubota V3307-CR-TE4B (IIIB/T4i) Kubota V3307-CR-TE5B (T5)
Serial number 10000159xxA012196
10000185xxA024300

Introduction ……………………………………………………………………………………………………………… 1
Warning symbols…………………………………………………………………………….. 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 8
Strike-off blade ……………………………………………………………………………….. 8
Special instructions …………………………………………………………………………………………………… 9
Standard lubricants and other recommended oils and fluids …………………. 9
Higher ambient temperatures, above +40°C (104°F)……………………………. 9
Temperatures…………………………………………………………………………………. 9
High pressure cleaning ……………………………………………………………………. 9
Fire fighting ………………………………………………………………………………….. 10
Roll Over Protective Structure (ROPS) …………………………………………….. 10
Battery handling ……………………………………………………………………………. 10
Jump starting………………………………………………………………………………… 11
Technical specifications …………………………………………………………………………………………… 13
Vibrations – Operator station …………………………………………………………… 13
Noise level……………………………………………………………………………………. 13
Electrical system …………………………………………………………………………… 13
Slopes …………………………………………………………………………………………. 14
Dimensions, side view……………………………………………………………………. 15
Dimensions, top view …………………………………………………………………….. 16
Weights and volumes…………………………………………………………………….. 17
Working capacity…………………………………………………………………………… 17
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General ……………………………………………………………………………………….. 18
CO2-emission……………………………………………………………………………….. 18
Tightening torque ………………………………………………………………………….. 19
ROPS – bolts ………………………………………………………………………………… 20
Hydraulic system…………………………………………………………………………… 20
Machine description ………………………………………………………………………………………………… 21
Diesel engine ……………………………………………………………………………….. 21
Electrical system …………………………………………………………………………… 21
Propulsion system/Transmission …………………………………………………….. 21
Brake system ……………………………………………………………………………….. 21
Steering system ……………………………………………………………………………. 22
Vibration system……………………………………………………………………………. 22
FOPS and ROPS ………………………………………………………………………….. 22
Identification ……………………………………………………………………………………………… 23
Product and component plates ……………………………………………………….. 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 24
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 25
Machine description- Decals…………………………………………………………………………………….. 27
Location – decals …………………………………………………………………………… 27
Location – decals, CALIFORNIA ……………………………………………………… 28
Safety decals………………………………………………………………………………… 28
Info decals……………………………………………………………………………………. 31
Instruments/Controls ………………………………………………………………………………….. 32
Locations – Instruments and controls ……………………………………………….. 32
Locations – Control panel and controls……………………………………………… 33
Function description …………………………………………………………………………………… 34
Electrical system………………………………………………………………………………………… 37
Fuses ………………………………………………………………………………………….. 37
Main fuses……………………………………………………………………………………. 38
Relays on machine………………………………………………………………………… 39
Operation ………………………………………………………………………………………………………………. 41
Before starting …………………………………………………………………………………………… 41
Master switch – Switching on…………………………………………………………… 41
Operator’s seat – Adjusting…………………………………………………………….. 41
Driver seat (Equipment status) – Adjustment …………………………………….. 42
Parking brake ……………………………………………………………………………….. 42
Instruments and lamps – Checking…………………………………………………… 43
Interlock……………………………………………………………………………………….. 43
Operator position…………………………………………………………………………… 44
View ……………………………………………………………………………………………. 44
Starting …………………………………………………………………………………………………….. 45
Starting the engine ………………………………………………………………………… 45
Driving ……………………………………………………………………………………………………… 47
Operating the roller ……………………………………………………………………….. 47
(Equipment status) ………………………………………………………………………… 48
Interlock/Emergency stop/Parking brake – Check ………………………………. 48
Burnout of DPF filter………………………………………………………………………. 49
Vibration …………………………………………………………………………………………………… 50
Vibration On/Off ……………………………………………………………………………. 50
Vibration – Activation ……………………………………………………………………… 51
Braking …………………………………………………………………………………………………….. 51
Normal braking……………………………………………………………………………… 51
………………………………………………………………………………………………………………… 51
Emergency braking ……………………………………………………………………….. 52
Switching off…………………………………………………………………………………. 52
Parking …………………………………………………………………………………………………….. 53
Chocking the drums ………………………………………………………………………. 53
Master switch ……………………………………………………………………………….. 53
Long-term parking…………………………………………………………………………………………………… 55
Engine …………………………………………………………………………………………. 55
Battery…………………………………………………………………………………………. 55
Air cleaner, exhaust pipe………………………………………………………………… 55
Fuel tank ……………………………………………………………………………………… 55
Hydraulic reservoir ………………………………………………………………………… 55
Tires ……………………………………………………………………………………………. 55
Hoods, tarpaulin ……………………………………………………………………………. 56
Steering cylinder, hinges, etc. …………………………………………………………. 56
Miscellaneous ………………………………………………………………………………………………………… 57
Lifting ……………………………………………………………………………………………………….. 57
Locking the articulation ………………………………………………………………….. 57
Lifting the roller……………………………………………………………………………… 57
Unlocking the articulation ……………………………………………………………….. 58
Towing ……………………………………………………………………………………………………… 58
Short distance towing with switched off engine………………………………….. 58
Rear axle brake…………………………………………………………………………….. 59
Brake disengagement ……………………………………………………………………. 59
Releasing the drum brake ………………………………………………………………. 60
Drum motor brake …………………………………………………………………………. 60
Towing the roller……………………………………………………………………………. 61
Transport ………………………………………………………………………………………………….. 61
Securing CA1300 for loading ………………………………………………………….. 62
Operating instructions – Summary …………………………………………………………………………….. 65
Preventive maintenance ………………………………………………………………………………………….. 67
Acceptance and delivery inspection…………………………………………………. 67
Warranty………………………………………………………………………………………. 67
Maintenance – Lubricants and symbols ……………………………………………………………………… 69
Maintenance symbols ……………………………………………………………………. 71
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Maintenance – Maintenance schedule ……………………………………………………………………….. 73
Service and maintenance points ……………………………………………………… 73
General ……………………………………………………………………………………….. 74
Every 10 hours of operation (Daily)………………………………………………….. 74
After the FIRST 50 hours of operation ……………………………………………… 74
Every 50 hours of operation (Weekly)………………………………………………. 75
Every 250 / 750 / 1250 / 1750 hours of operation ………………………………. 75
Every 500 hours of operation ………………………………………………………….. 76
Every 1000 hours of operation ………………………………………………………… 77
Every 1500 hours of operation ………………………………………………………… 78
Every 2000 hours of operation ………………………………………………………… 79
Service – Checklist……………………………………………………………………………………… 80
Maintenance, 10h …………………………………………………………………………………………………… 81
Air circulation – Check ……………………………………………………………………. 81
Coolant level – Check …………………………………………………………………….. 81
Fuel tank – Filling…………………………………………………………………………… 82
Diesel engine Check oil level …………………………………………………………. 82
Brakes – Check……………………………………………………………………………… 83
Hydraulic reservoir – Check fluid level………………………………………………. 84
Maintenance – 50h ………………………………………………………………………………………………….. 85
Scrapers – Check, adjustment…………………………………………………………. 85
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 86
Air cleanerCheck – Replacement of main filter ………………………………………………….. 86
Air filter indicator – Resetting …………………………………………………………… 87
Backup filter – Change……………………………………………………………………. 87
Air cleaner- Cleaning…………………………………………………………………………………….. 88
Air cleaner- Check hoses and connections ………………………………………………………. 88
Pre-fuel filter – Draining ………………………………………………………………….. 89
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Maintenance measures – 250 h ………………………………………………………………………………… 91
Rear axle differential – Check oil level………………………………………………. 91
Rear axle pinion housing- Checking the oil level …………………………………………………………………… 91
Rear axle planetary gears – Check oil level……………………………………….. 92
Drum – Checking the oil level ………………………………………………………….. 92
CoolersChecking – Cleaning………………………………………………………………………. 93
Bolted joints – Checking tightening torque…………………………………………. 93
Rubber elements and fastening screws – Check………………………………… 94
Battery – Check condition ……………………………………………………………….. 94
Maintenance measures – 500 h ………………………………………………………………………………… 95
Rear axle differential – Check oil level………………………………………………. 95
Rear axle pinion housing- Checking the oil level …………………………………………………………………… 96
Rear axle planetary gears – Check oil level……………………………………….. 96
Drum – Checking the oil level ………………………………………………………….. 97
CoolersChecking – Cleaning………………………………………………………………………. 97
Bolted joints – Checking tightening torque…………………………………………. 98
Rubber elements and fastening screws – Check………………………………… 98
Battery – Check condition ……………………………………………………………….. 99
The engine fuel filter – replacement/cleaning …………………………………….. 99
Diesel engine – Oil- and Filter change…………………………………………….. 100
Forward/Reverse controls and joint
– Check and lubrication ………………………………………………………………… 101

Controls and moving joints – Lubrication …………………………………………. 102
Maintenance – 1000h …………………………………………………………………………………………….. 103
Drum – Checking the oil level ………………………………………………………… 103
CoolersChecking – Cleaning…………………………………………………………………….. 104
Bolted joints – Checking tightening torque……………………………………….. 104
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Rubber elements and fastening screws – Check………………………………. 105
Battery – Check condition ……………………………………………………………… 105
The engine fuel filter – replacement/cleaning …………………………………… 106
Diesel engine – Oil- and Filter change…………………………………………….. 107
Forward/Reverse controls and joints
– Check and lubrication ………………………………………………………………… 108
Controls and moving joints – Lubrication …………………………………………. 109
Hydraulic filter – Replacement ……………………………………………………….. 109
Fuel tank – Cleaning …………………………………………………………………….. 111
Fuel tank – Draining (Equipment status)………………………………………….. 111
Hydraulic reservoir – Draining………………………………………………………… 112
Rear axle differential – Oil change………………………………………………….. 112
Rear axle pinion housing – Oil change ……………………………………………. 113
Rear axle planetary gear – Oil change ……………………………………………. 113
Maintenance – 2000h …………………………………………………………………………………………….. 115
Hydraulic reservoir – Oil change…………………………………………………….. 115
Forward/Reverse controls and joints
– Check and lubrication ………………………………………………………………… 116
Battery – Check condition ……………………………………………………………… 116
Bolted joints – Checking tightening torque……………………………………….. 117
Cooler Checking – Cleaning…………………………………………………………………….. 117
The engine fuel filter – replacement/cleaning …………………………………… 118
Controls and moving joints – Lubrication …………………………………………. 119
Diesel engine – Oil- and Filter change…………………………………………….. 120
Hydraulic filter – Replacement ……………………………………………………….. 121
Fuel tank – Cleaning …………………………………………………………………….. 122
Fuel tank – Draining (Equipment status)………………………………………….. 122
Hydraulic reservoir – Draining………………………………………………………… 123
Rear axle differential – Oil change………………………………………………….. 123
Rear axle pinion housing – Oil change ……………………………………………. 124
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Rubber elements and fastening screws – Check………………………………. 124
Drum – Oil change ……………………………………………………………………….. 125
Steering joint – Check…………………………………………………………………… 126
Rear axle planetary gear – Oil change ……………………………………………. 126

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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