DYNAPAC Vibratory roller CA1400 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory roller CA1400 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory roller CA1400 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :145
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory roller CA1400 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller CA1400
Engine Kubota V3307-CR-TE4B-DYP-1
Serial number 10000169xxA016225

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Strike-off blade 8
Security Warning – machinery 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
High pressure cleaning 9
Temperatures 10
Fire fighting 10
Roll Over Protective Structure (ROPS) 10
Battery handling 10
Jump starting 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Electrical system 13
Slopes 14
Dimensions, side view 15
Dimensions, top view 16
Weights and volumes 17
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Working capacity 17
General 17
Tightening torque 19
ROPS – bolts 20
Hydraulic system 20
Machine description 21
Diesel engine 21
Electrical system 21
Propulsion system/Transmission 21
Brake system 21
Steering system 22
Vibration system 22
FOPS and ROPS 22
Identification 23
Product and component plates 23
Product identification number on the frame 23
Machine plate 24
Explanation of 17PIN serial number 24
Engine plates 25
Decals 26
Location – decals 26
Safety decals 27
Info decals 29
Instruments/Controls 30
Locations – Instruments and controls 30
Locations – Control panel and controls 31
Function description 32
Electrical system 35
Fuses 35
Main fuses 36
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Relays on machine 36
Operation 39
Before starting 39
Master switch – Switching on 39
Operator’s seat – Adjusting 39
Driver seat (Equipment status) – Adjustment 40
Parking brake 40
Instruments and lamps – Checking 41
Interlock 41
Operator position 42
View 42
Starting 43
Starting the engine 43
Driving 45
Operating the roller 45
Operation of strike-off blade
(Equipment status) 46
Interlock/Emergency stop/Parking brake – Check 46
Regeneration of DPF filter 47
Vibration 48
Vibration On/Off 48
Vibration – Activation 49
Braking 49
Normal braking 49
49
Emergency braking 50
Switching off 50
Parking 51
Chocking the drums 51
Master switch 51
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Long-term parking 53
Engine 53
Battery 53
Air cleaner, exhaust pipe 53
Fuel tank 53
Hydraulic reservoir 53
Tires 53
Hoods, tarpaulin 54
Steering cylinder, hinges, etc 54
Miscellaneous 55
Lifting 55
Locking the articulation 55
Lifting the roller 55
Unlocking the articulation 56
Towing 56
Short distance towing with the diesel engine switched off/not running 56
Brake disengagement pump 57
Towing the roller 59
Transport 59
Securing CA1400 for loading 60
Operating instructions – Summary 63
Preventive maintenance 65
Acceptance and delivery inspection 65
Warranty 65
Maintenance – Lubricants and symbols 67
Maintenance symbols 68
Maintenance – Maintenance schedule 69
Service and maintenance points 69
General 70
Every 10 hours of operation (Daily) 70
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After the FIRST 50 hours of operation 70
Every 50 hours of operation (Weekly) 71
Every 250 / 750 / 1250 / 1750 hours of operation 71
Every 500 hours of operation 72
Every 1000 hours of operation 73
Every 1500 hours of operation 74
Every 2000 hours of operation 75
Service – Checklist 76
Maintenance, 10h 77
Scrapers – Check, adjustment 77
Scrapers, Pad-drum 78
Air circulation – Check 78
Coolant level – Check 79
Fuel tank – Filling 79
Diesel engine Check oil level 80
Brakes – Check 80
Hydraulic reservoir – Check fluid level 81
Maintenance, first 50h 83
Hydraulic filter – Replacement 83
Tires – Air pressure – Wheel nuts – Tightening 85
Drum gear – Oil change 85
Drum gear – Oil filling 86
Maintenance – 50h 87
Scrapers – Check, adjustment 87
Scrapers, Pad-drum 88
Tires – Air pressure – Wheel nuts – Tightening 88
Air cleaner
Check – Replacement of main filter 89
Air filter indicator – Resetting 89
Backup filter – Change 90
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Air cleaner
– Cleaning 90
Air cleaner
– Check hoses and connections 90
Pre-fuel filter – Draining 91
Maintenance measures – 250 h 93
Rear axle differential – Check oil level 93
Rear axle pinion housing
– Checking the oil level 93
Rear axle planetary gears – Check oil level 94
Drum – Checking the oil level 94
Drum gearbox – Checking the oil level 95
Coolers
Checking – Cleaning 96
Bolted joints – Checking tightening torque 96
Rubber elements and fastening screws – Check 97
Battery – Check condition 97
Maintenance measures – 500 h 99
Rear axle differential – Check oil level 99
Rear axle pinion housing
– Checking the oil level 100
Rear axle planetary gears – Check oil level 100
Drum – Checking the oil level 100
Coolers
Checking – Cleaning 101
Bolted joints – Checking tightening torque 102
Rubber elements and fastening screws – Check 102
Battery – Check condition 103
The engine fuel filter – replacement/cleaning 103
Diesel engine – Oil- and Filter change 104
Forward/Reverse controls and joints
– Check and lubrication 105
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Controls and moving joints – Lubrication 106
Replacing the diesel engine’s oil separator filter 107
Maintenance – 1000h 109
Drum – Checking the oil level 109
Drum gear – Oil change 110
Drum gear – Oil filling 111
Rubber elements and fastening screws – Check 111
Battery – Check condition 112
Coolers
Checking – Cleaning 112
The engine fuel filter – replacement/cleaning 113
Forward/Reverse controls and joints
– Check and lubrication 113
Controls and moving joints – Lubrication 114
Diesel engine – Oil- and Filter change 115
Hydraulic filter – Replacement 116
Fuel tank – Cleaning 117
Fuel tank – Draining (Equipment status) 117
Hydraulic reservoir – Draining 118
Rear axle differential – Oil change 118
Rear axle pinion housing – Oil change 119
Rear axle planetary gear – Oil change 119
Bolted joints – Checking tightening torque 120
Maintenance – 2000h 121
Hydraulic reservoir – Oil change 121
Drum – Checking the oil level 122
Drum – Oil change 122
Drum gear – Oil change 123
Drum gear – Oil filling 123
Rubber elements and fastening screws – Check 124
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Battery – Check condition 124
Coolers
Checking – Cleaning 125
The engine fuel filter – replacement/cleaning 125
Diesel engine – Oil- and Filter change 126
Forward/Reverse controls and joints
– Check and lubrication 127
Controls and moving joints – Lubrication 128
Hydraulic filter – Replacement 128
Fuel tank – Cleaning 130
Fuel tank – Draining (Equipment status) 130
Hydraulic reservoir – Draining 131
Rear axle differential – Oil change 131
Rear axle pinion housing – Oil change 132
Rear axle planetary gear – Oil change 132
Bolted joints – Checking tightening torque 133
Steering joint – Check 134

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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