DYNAPAC Vibratory Roller CA1500 CA1800 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CA1500 CA1800 Operating & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CA1500 CA1800 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :172
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA1500 CA1800 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance 4812159201_G.pdf
Vibratory roller CA1500 CA1800
Engine:
Cummins QSB 3.3 (IIIA/T3)
Cummins QSB 3.3 (IIIB/T4i)
Deutz TD3.6 L04 (IIIB/T4)
Deutz TCD 3.6 L04 (stage V)
Serial number 10000155xxA012706 –10000
Serial number  156xxA010304-016882
Serial number  10000160xxA012491
Serial number  10000162xxA015871- 016004
Serial number  10000191xxA026515 

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Welding ……………………………………………………………………………………….. 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
4812159201_G.pdf 2020-08-24
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 21
CO2-emission……………………………………………………………………………….. 21
Hydraulic system…………………………………………………………………………… 22
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 22
Tightening torque ………………………………………………………………………….. 23
Machine description ………………………………………………………………………………………………… 25
Diesel engine ……………………………………………………………………………….. 25
Electrical system …………………………………………………………………………… 25
Propulsion system/Transmission …………………………………………………….. 25
Brake system ……………………………………………………………………………….. 26
Steering system ……………………………………………………………………………. 26
Vibration system……………………………………………………………………………. 26
Cab……………………………………………………………………………………………… 26
FOPS and ROPS ………………………………………………………………………….. 26
Identification ……………………………………………………………………………………………… 27
Product and component plates ……………………………………………………….. 27
Product identification number on the frame ………………………………………. 27
Machine plate……………………………………………………………………………….. 28
Explanation of 17PIN serial number…………………………………………………. 28
Engine plates ……………………………………………………………………………….. 29
Decals………………………………………………………………………………………………………. 30
Location – decals …………………………………………………………………………… 30
Location – decals, CALIFORNIA ……………………………………………………… 31
Safety decals………………………………………………………………………………… 31
Info decals……………………………………………………………………………………. 34
Instruments/Controls ………………………………………………………………………………….. 35
Control panel and controls ……………………………………………………………… 35
Function descriptions …………………………………………………………………….. 36
2020-08-24 4812159201_G.pdf
Warning indication – membrane panel (Keypad)………………………………… 39
Display explanations ……………………………………………………………………… 39
Machine alarm………………………………………………………………………………. 42
Dynapac Sub System (DSS)…………………………………………………………… 43
“MAIN MENU” ………………………………………………………………………………. 44
“USER SETTINGS” ………………………………………………………….. 44
Diesel engine (Stage V)…………………………………………………….. 45
“EXHAUST CLEANING”……………………………………………………. 45
“SERVICE MENU”……………………………………………………………. 45
“ABOUT”…………………………………………………………………………. 46
Operator help when starting……………………………………………………………. 47
Operator help Workmode……………………………………………………………….. 47
Display when activating choice via the button set………………………………. 48
Instruments and controls, cab …………………………………………………………. 49
Function description of instruments and controls in the cab ………………… 50
Using the cab controls……………………………………………………………………. 51
Defroster …………………………………………………………………………. 51
Heat ……………………………………………………………………………….. 51
AC/ACC ………………………………………………………………………….. 51
ACC – Control panel ………………………………………………………………………. 52
Main display screen ………………………………………………………………………. 52
ACC – Operation menus…………………………………………………………………. 52
Electrical system………………………………………………………………………………………… 54
Fuses in the main switchbox …………………………………………………………… 55
Fuses at master switch (Cummins)………………………………………………….. 56
Fuses at master switch (Deutz)……………………………………………………….. 56
Fuse box at master switch ……………………………………………………………… 57
Fuses in cab…………………………………………………………………………………. 57
Operation ………………………………………………………………………………………………………………. 59
Before starting …………………………………………………………………………………………… 59
4812159201_G.pdf 2020-08-24
Master switch – Switching on…………………………………………………………… 59
Operator’s seat – Adjustment…………………………………………………………… 59
Belt reminder………………………………………………………………………………… 60
Operator’s seat, comfort – Adjustments…………………………………………….. 60
Control panel, adjustments …………………………………………………………….. 61
Parking brake ……………………………………………………………………………….. 61
Display – Control……………………………………………………………………………. 62
Interlock……………………………………………………………………………………….. 63
Operator position…………………………………………………………………………… 63
View ……………………………………………………………………………………………. 64
Starting …………………………………………………………………………………………………….. 65
Starting the engine ………………………………………………………………………… 65
Driving ……………………………………………………………………………………………………… 66
Operating the roller ……………………………………………………………………….. 66
Machine with gear change in separate spring-return switch
(gear position switch)………………………………………………………… 66
Machine with speed limiter (speed potentiometer) – Optional….. 67
Burnout of DPF-filter (Regeneration) – (stage V)………………………………… 69
DPF displays ………………………………………………………………………………… 69
Slopes…………………………………………………………………………….. 71
Machine with TC (Anti-Spin) ………………………………………………. 71
Slopes (TC (Anti-Spin))……………………………………………………… 72
Interlock/Emergency stop/Parking brake – Check ………………………………. 72
Vibration …………………………………………………………………………………………………… 73
Manual/Automatic vibration…………………………………………………………….. 73
Manual vibration – Switching on ………………………………………………………. 73
Amplitude – Changeover ………………………………………………………………… 74
Seismic – (Optional)……………………………………………………………………….. 74
Adjustable (Variable) frequency – (Optional) ……………………………………… 75
2020-08-24 4812159201_G.pdf
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional……………………………………………………………………………. 76
Setting limit…………………………………………………………………………………… 77
Operation CMV …………………………………………………………………………….. 77
Braking …………………………………………………………………………………………………….. 78
Normal braking……………………………………………………………………………… 78
Emergency braking ……………………………………………………………………….. 78
Switching off…………………………………………………………………………………. 79
Parking …………………………………………………………………………………………………….. 79
Chocking the drums ………………………………………………………………………. 79
Master switch ……………………………………………………………………………….. 80
Long-term parking…………………………………………………………………………………………………… 81
Engine …………………………………………………………………………………………. 81
Battery…………………………………………………………………………………………. 81
Air cleaner, exhaust pipe………………………………………………………………… 81
Fuel tank ……………………………………………………………………………………… 81
Hydraulic reservoir ………………………………………………………………………… 81
Tires (All-weather)…………………………………………………………………………. 81
Hoods, tarpaulin ……………………………………………………………………………. 82
Miscellaneous ………………………………………………………………………………………………………… 83
Lifting ……………………………………………………………………………………………………….. 83
Locking the articulation ………………………………………………………………….. 83
Lifting the roller……………………………………………………………………………… 83
Lifting the roller with jack:……………………………………………………………….. 84
Unlocking the articulation ……………………………………………………………….. 84
Towing/Recovering…………………………………………………………………………………….. 84
Short distance towing with the engine running…………………………………… 85
Short distance towing when the engine is inoperative. ……………………….. 86
Towing the roller……………………………………………………………………………. 87
Transport ………………………………………………………………………………………………….. 87
4812159201_G.pdf 2020-08-24
Securing CA1500-CA1800 for loading ……………………………………………… 88
Operating instructions – Summary …………………………………………………………………………….. 91
Preventive maintenance ………………………………………………………………………………………….. 93
Acceptance and delivery inspection…………………………………………………. 93
Warranty………………………………………………………………………………………. 93
Maintenance – Lubricants and symbols ……………………………………………………………………… 95
Maintenance symbols ……………………………………………………………………. 97
Maintenance – Maintenance schedule ……………………………………………………………………….. 99
Service and maintenance points ……………………………………………………… 99
General ……………………………………………………………………………………….. 99
Periodic service (service message) – Optional…………………………………. 100
Every 10 hours of operation (Daily)………………………………………………… 101
After the FIRST 50 hours of operation ……………………………………………. 101
Every 50 hours of operation (Weekly)…………………………………………….. 101
Every 250 / 750 / 1250 / 1750 hours of operation …………………………….. 102
Every 500 / 1500 hours of operation ………………………………………………. 102
Every 1000 hours of operation ………………………………………………………. 103
Every 2000 hours of operation ………………………………………………………. 104
Maintenance, 10h …………………………………………………………………………………………………. 105
Scrapers – Check, adjustment……………………………………………………….. 105
Scrapers, Pad-drum …………………………………………………………………….. 106
Flexible scrapers (Optional) ………………………………………………………….. 106
Air circulation – Check ………………………………………………………………….. 107
Coolant level – Check …………………………………………………………………… 107
Diesel engine Check oil level ……………………………………………………….. 108
Fuel tank – Filling…………………………………………………………………………. 108
Hydraulic reservoir – Check fluid level…………………………………………….. 109
Maintenance, first 50h……………………………………………………………………………………………. 111
Hydraulic filter – Replacement ……………………………………………………….. 111
Tires – Air pressure – Wheel nuts – Tightening …………………………………. 113
2020-08-24 4812159201_G.pdf
Drum gear – Oil change………………………………………………………………… 113
Drum gear – Oil filling …………………………………………………………………… 114
Steering hitch – Tightening ……………………………………………………………. 114
Maintenance – 50h ………………………………………………………………………………………………… 115
Air cleaner
– Check hoses and connections …………………………………………………….. 115
Maintenance measures – 250 h ………………………………………………………………………………. 117
Radiator – Check/Cleaning ……………………………………………………………. 117
Rear axle differential (No Spin) – Check oil level………………………………. 118
Rear axle planetary gears (No Spin) – Check oil level ………………………. 118
Drum – Checking the oil level ………………………………………………………… 119
Drum gearbox – Checking the oil level ……………………………………………. 120
Rubber elements and fastening screws – Check………………………………. 120
Battery
– Check condition ………………………………………………………………………… 121
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 121
Automatic Climate Control (Optional) – Inspection ……………………………. 122
Maintenance measures – 500 h ………………………………………………………………………………. 123
Radiator – Check/Cleaning ……………………………………………………………. 123
Air cleaner
Checking – Change the main air filter……………………………………………… 123
Backup filter – Change………………………………………………………………….. 124
Air cleaner
– Cleaning…………………………………………………………………………………… 125
Rear axle differential (No Spin) – Check oil level………………………………. 126
Rear axle planetary gears (No Spin) – Check oil level ………………………. 126
Drum – Checking the oil level ………………………………………………………… 127
Drum gearbox – Checking the oil level ……………………………………………. 128
Diesel engine – Oil and Filter change ……………………………………………… 129
Fuel pre-filter – Replacement…………………………………………………………. 129
Replacing the fuel filter…………………………………………………………………. 130
4812159201_G.pdf 2020-08-24
Hood, hinges – Lubrication ……………………………………………………………. 130
Seat bearing – Lubrication …………………………………………………………….. 131
Maintenance – 1000h …………………………………………………………………………………………….. 133
Hydraulic filter – Replacement ……………………………………………………….. 133
Air cleaner
Checking – Change the main air filter……………………………………………… 134
Backup filter – Change………………………………………………………………….. 135
Air cleaner- Cleaning…………………………………………………………………………………… 136
Rear axle differential (No Spin) – Oil change……………………………………. 137
Rear axle planetary gear (No Spin) – Oil change ……………………………… 137
Drum – Checking the oil level ………………………………………………………… 138
Drum gear – Oil change………………………………………………………………… 139
Drum gear – Oil filling …………………………………………………………………… 139
Steering hitch – Tightening ……………………………………………………………. 140
Radiator – Check/Cleaning ……………………………………………………………. 140
Diesel engine – Oil and Filter change ……………………………………………… 141
Fuel pre-filter – Replacement…………………………………………………………. 141
Replacing the fuel filter…………………………………………………………………. 142
Hood, hinges – Lubrication ……………………………………………………………. 142
Seat bearing – Lubrication …………………………………………………………….. 143
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 143
Maintenance – 2000h …………………………………………………………………………………………….. 145
Hydraulic filter – Replacement ……………………………………………………….. 145
Air cleanerChecking – Change the main air filter……………………………………………… 146
Backup filter – Change………………………………………………………………….. 147
Air cleaner- Cleaning…………………………………………………………………………………… 148
Rear axle differential (No Spin) – Oil change……………………………………. 149
Rear axle planetary gear (No Spin) – Oil change ……………………………… 149
2020-08-24 4812159201_G.pdf
Drum – Checking the oil level ………………………………………………………… 150
Drum – Oil change ……………………………………………………………………….. 150
Drum gear – Oil change………………………………………………………………… 151
Drum gear – Oil filling …………………………………………………………………… 151
Steering hitch – Tightening ……………………………………………………………. 152
Diesel engine – Oil and Filter change ……………………………………………… 153
Radiator – Check/Cleaning ……………………………………………………………. 154
Fuel pre-filter – Replacement…………………………………………………………. 154
Replacing the fuel filter…………………………………………………………………. 155
Hood, hinges – Lubrication ……………………………………………………………. 155
Seat bearing – Lubrication …………………………………………………………….. 156
Hydraulic reservoir – Draining………………………………………………………… 156
Fuel tank – Draining (Optional) ………………………………………………………. 157
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 157
Automatic Climate Control (Optional)
– Overhaul ………………………………………………………………………………….. 158
Drying filter – Check……………………………………………………………………… 158

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.S