Dynapac Vibratory Roller CA182 Driving & Maintenance Instruction Manual ICA182-3EN1 – PDF DOWNLOAD

Introduction 1
Warningsymbols 1
Safetyinformation 1
General 1
Safety – General instructions 3
Safety- when operating 5
Drivingnear edges 5
Slopes 5
Safety(Optional) 7
Airconditioning 7
Specialinstructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Temperatures 9
High pressure cleaning 9
Firefighting 10
Roll Over Protective Structure (ROPS), ROPS approved cab 10
Batteryhandling 10
Jumpstarting 11
Technical specifications – Noise/Vibrations/Electrical 13
Vibrations – Operator station 13
Noiselevel 13
Electricalsystem 13
Technical specifications – Dimensions 15
Dimensions, side view 15
Dimensions, top view 16
Technical specifications – Weights and volumes 17
Technical specifications – Working capacity 19
Technical specifications – General 21
Tighteningtorque 22
ROPS- bolts 22
Hydraulicsystem 23
Automatic Climate Control (ACC) (Optional) 23
Machine plate – Identification 25
Product identification number on the frame 25
Machineplate 25
Engineplates 26
Machine description- Decals 27
Location- decals 27
Safetydecals 28
Infodecals 30
Machine description – Instruments/Controls 31
Locations – Instruments and controls 31
Locations – Control panel and controls 32
Function descriptions 32
Controlsin the cab 36
Function description of instruments and controls in the cab 37
Machine description – Electrical system 39
Fuses 39
Fusesin cab 41
Mainfuses 41
Fuses at battery master disconnect switch 42
Relays 42
Relaysin cab 43
Operation- Starting 45
Beforestarting 45
Master switch – Switching on 45
Operator’s seat – Adjusting 45
Control unit – Setting 46
Operator’s seat in cab – Adjusting 46
Instruments and lamps – Checking 47
Parking brake – Check 47
Operatorposition 48
View 48
Interlock (Optional) 49
Starting 49
Startingthe engine 49
Operation- Driving 51
Operatingthe roller 51
Operation- Vibration 55
Amplitude/frequency – Changeover 55
Manual vibration – Switching on 55
Operating- Stopping 57
Braking 57
Emergencybrake 57
Normalbraking 57
Switchingoff 58
Parking 58
Chockingthe drums 58
Masterswitch 58
Long-term parking 59
Engine 59
Battery 59
Air cleaner, exhaust pipe 59
Fueltank 59
Hydraulic reservoir 59
Steering cylinder, hinges, etc 60
Hoods, tarpaulin 60
Tires(All-weather) 60
Miscellaneous 61
Lifting 61
Locking the articulation 61
Liftingthe roller 61
Unlocking the articulation 62
Towing 62
Alternative1 62
Short distance towing with the engine running 62
Alternativ2 63
Towing short distances where the engine is inoperative 63
Rearaxle brake 63
Releasing the drum brake 64
Drummotor brake 64
Towingthe roller 65
Roller prepared for transport 65
Operating instructions – Summary 67
Maintenance – Lubricants and symbols 69
Maintenance symbols 70
Maintenance – Maintenance schedule 71
Service and maintenance points 71
General 71
Every 10 hours of operation (Daily) 72
After the FIRST 50 hours of operation 72
Every 50 hours of operation (Weekly) 73
Every 250 hours of operation (Monthly) 73
Every 500 hours of operation (Every three months) 74
Every 1000 hours of operation (Every six months) 74
Every 2000 hours of operation (Yearly) 75
Maintenance- 10h 77
Scrapers – Check, adjustment 77
Scrapers, Pad-drum 77
Soften scrapers (Optional) 78
Air circulation – Check 78
Coolant level – Check 79
Hydraulic reservoir – Check fluid level 79
Diesel engine Check oil level 80
Fuel tank – Filling 80
Brakes- Check 81
Maintenance- 50h 83
Air cleaner
Checking – Change the main air filter 83
Backup filter – Change 84
Air cleaner
– Cleaning 84
Steering joint – Lubrication 85
Automatic Climate Control (Optional) – Inspection 86
Tires – Air pressure – Wheel nuts – Tightening 87
Maintenance- 250h 89
Rear axle differential – Check oil level 89
Rear axle planetary gears – Check oil level 89
Drum – Checking the oil level 90
Radiator – Check/Cleaning 90
Bolted joints – Checking tightening torque 91
Diesel engine – Oil and Filter change 91
Rubber elements and fastening screws – Check 92
Battery – Check electrolyte level 92
Batterycell 93
Air conditioning (Optional)
– Inspection 93
Maintenance- 500h 95 Controls and moving joints – Lubrication 95 Steering chain and seat bearing – Lubrication 96
Pre-filter – Cleaning 96
Seat bearing – Lubrication 97
Maintenance- 1000h 99
Hydraulic filter – Replacement 99
Hydraulic reservoir – Draining 100
Fueltank – Drainage 101
Rear axle differential – Oil change 101
Rear axle planetary gear – Oil change 102
Air conditioning (Optional)
Fresh air filter – Change 103
Maintenance- 2000h 105 Hydraulic reservoir – Oil change 105 Drum- Oil change 106
Forward/Reverse lever
– Lubrication 106
Automatic Climate Control (Optional)
-Overhaul 107
Dryingfilter – Check 108
Compressor – Check (Optional) 108
Steering joint – Check 109