Dynapac Vibratory roller CA250 Operating & Maintenance Instruction Manual ICA250-IN6EN1 – PDF DOWNLOAD

Description

Dynapac Vibratory roller CA250 Operating & Maintenance Instruction Manual ICA250-IN6EN1 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CA250 Operating & Maintenance Instruction Manual ICA250-IN6EN1 – PDF DOWNLOAD

Language : English
Pages : 103
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dynapac Vibratory roller CA250 Operating & Maintenance Instruction Manual ICA250-IN6EN1 – PDF DOWNLOAD

Operating & Maintenance
ICA250-IN6EN1.pdf
Vibratory roller
CA250
Engine
Cummins 4BT 3.9 102C
Serial number
10000127x0E000959 –
(Carraro rear axle)

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
Safety – General instructions 3
Safety – when operating 5
Slopes 5
Driving near edges 6
Special instructions 7
Standard lubricants and other recommended oils and fluids 7
Higher ambient temperatures, above +40°C (104°F) 7
Temperatures 7
High pressure cleaning 7
Fire fighting 7
Roll Over Protective Structure (ROPS), ROPS approved cab 8
Battery handling 8
Jump starting 9
Technical specifications 11
Vibrations – Operator station 11
Noise level 11
Dimensions, side view 12
Dimensions, top view 13
Weights and volumes 13
Working capacity 14
General 14
Hydraulic system 15
ROPS – bolts 15
Tightening torque 16
ICA250-IN6EN1 pdf 2012-11-23
Machine description 17
Identification 17
Product identification number on the frame 17
Machine plate 17
Explanation of 17PIN serial number 18
Engine plates 18
Decals 19
Location – decals 19
Safety decals 20
Info decals 22
Instrument/Controls 23
Locations – Instruments and controls 23
Locations – Control panel and controls 24
Function description 25
Controls in the cab 27
Function description of instruments and controls in the cab 28
Electrical system 29
Main fuses 29
Relays 30
Fuses 31
Fuses, battery disconnector/fuse box (Cab) 31
Fuses and relay in cab heater box (Optional) 32
Fuses in heater box 32
Relay in heater box 32
Operation 33
Before starting 33
Master switch – Switching on 33
Driver seat (Std ) – Adjustment 33
Driver seat (Option)- Adjustment 34
Instruments and lamps – Checking 34
2012-11-23 ICA250-IN6EN1 pdf
Operator position 35
View 35
Interlock 36
Starting 36
Start of diesel motor 36
Operating 38
Operating the roller 38
Vibration 39
Vibration On/Off 39
Vibration – Activation 39
Emergency braking 40
Switching off 40
Braking 41
Normal braking 41
Parking 41
Master switch 41
Chocking the drums 42
Long-term parking 43
Engine 43
Battery 43
Air cleaner, exhaust pipe 43
Fuel tank 43
Hydraulic reservoir 43
Steering cylinder, hinges, etc 44
Hoods, tarpaulin 44
Tires (All-weather) 44
Miscellaneous 45
Lifting 45
Locking the articulation 45
Lifting the roller 45
ICA250-IN6EN1 pdf 2012-11-23
Unlocking the articulation 46
Towing/Recovering 46
Alternative 1 46
Short distance towing with the engine running 46
Alternative 2 47
Towing short distances when the engine is inoperative 47
Rear axle brake 47
Releasing the parking brake in the drum 48
Towing the roller 49
Re-activating the rear axle brake 50
Roller prepared for transport 50
Operating instructions – Summary 51
Preventive maintenance 53
Acceptance and delivery inspection 53
Warranty 53
Maintenance – Lubricants and symbols 55
Maintenance symbols 56
Maintenance – Maintenance schedule 57
Service and maintenance points 57
General 57
Every 10 hours of operation (Daily) 58
After the FIRST 50 hours of operation 58
Every 50 hours of operation (Weekly) 59
Every 250 hours of operation (Monthly) 59
Every 500 hours of operation (Every three months) 60
Every 1000 hours of operation (Every six months) 60
Every 2000 hours of operation (Yearly) 60
Maintenance, 10h 61
Scrapers – Check, adjustment 61
Steel scrapers (Optional) 62
2012-11-23 ICA250-IN6EN1 pdf
Scrapers, Pad-drum 62
Soften scrapers (Optional) 63
Air circulation – Check 63
Coolant level – Check 64
Diesel engine Check oil level 65
Fuel tank – Filling 65
Hydraulic reservoir – Check fluid level 66
Brakes – Check 66
Maintenance – 50h 69
Air cleaner
Checking – Change the main air filter 69
Backup filter – Change 70
Air cleaner
– Cleaning 70
Articulation – Lubrication 71
Steering joint – Lubrication 71
Tires – Air pressure – Wheel nuts – Tightening 72
Automatic Climate Control (Optional) – Inspection 72
Maintenance – 250h 75
Rear axle differential – Check oil level 75
Rear axle transmission box – Check oil level 76
Rear axle planetary gears – Check oil level 76
Drum – Checking the oil level 77
Radiator – Check/Cleaning 77
Bolted joints – Checking tightening torque 78
Rubber elements and fastening screws – Check 78
Diesel engine – Oil and Filter change 79
Battery – Check electrolyte level 79
Battery cell 80
Air conditioning (Optional)
– Inspection 80
ICA250-IN6EN1 pdf 2012-11-23
Maintenance – 500h 81
Bleeder filter – Inspection/Cleaning 81
Fuel pre-filter – Replacement 82
Maintenance – 1000h 83
Hydraulic fluid filter – Replacement 83
Hydraulic fluid reservoir – Draining 84
Fuel tank – Drainage 85
Rear axle differential – Oil change 86
Rear axle transmission – Oil change 87
Rear axle’s planetary gears – Draining the oil 87
Rear axle’s planetary gears – Oil change – Oil filling 88
Air conditioning (Optional)
Fresh air filter – Change 88
Maintenance – 2000h 89
Hydraulic reservoir – Changing the fluid 89
Drum – Oil change 90
Steering hitch – Check 90
Controls – Lubrication 91
Automatic Climate Control (Optional)
– Overhaul 91
Drying filter – Check 92
Compressor – Check (Optional) 93

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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