Dynapac Vibratory roller CA2500 3500 CA2500 3500 HC CA4000 Operating & Maintenance Manual – PDF DOWNLOAD

Description

Dynapac Vibratory roller CA2500 3500 CA2500 3500 HC CA4000 Operating & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CA2500 3500 CA2500 3500 HC CA4000 Operating & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 176
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dynapac Vibratory roller CA2500 3500 CA2500 3500 HC CA4000 Operating & Maintenance Manual – PDF DOWNLOAD

Operating & Maintenance
4812162601_G.pdf
Vibratory roller
CA2500/3500
CA2500/3500 HC
CA4000
Engine
Cummins QSF 3.8 (Stage IV/T4F)
Cummins F 3.8 (Stage V)
Serial number
10000167xxA015825 –
10000168xxA018468 –
10000187xxA031260 –
10000188xxA026250 –
10000189xxA025398 –

Introduction 1
The machine 1
Intended use 1
Training 1
Signal symbols and meaning 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 8
Safety (Optional) 9
Air conditioning 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 15
Dimensions, side view 16
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Dimensions, top view 17
Weights and volumes 18
Working capacity 18
General 23
CO2-emission 23
Fluid filled tires (Ballasted tires) 24
Hydraulic system 24
Air Conditioning / Automatic Climate Control (ACC) (Optional) 24
Tightening torque 25
Machine description 27
Diesel engine 27
Electrical system 27
Propulsion system/Transmission 27
Brake system 27
Steering system 28
Vibration system 28
Cab 28
FOPS and ROPS 28
Identification 29
Product and component plates 29
Product identification number on the frame 29
Machine plate 30
Explanation of 17PIN serial number 30
Engine plates 31
Decals 32
Location – decals 32
Location – decals, CALIFORNIA 33
Safety decals 33
Info decals 36
Instruments/Controls 37
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Control panel and controls 37
Function descriptions 38
Warning indication – membrane panel (Keypad) 41
Display explanations 41
Machine alarm 45
DEF-displays (Urea tank level) 46
DEF-displays (Urea quality) 47
DEF displays (EAT – Tampering) 48
DEF displays (Exhaust cleaning lamp) 49
DEF displays (Exhaust cleaning lamp disabled (inhibit) 50
Dynapac Sub System (DSS) 51
“MAIN MENU” 52
“USER SETTINGS” 52
“MACHINE SETTINGS” 53
“SERVICE MENU” 53
“ABOUT” 54
Operator help when starting 55
Operator help Workmode 55
Display when activating choice via the button set 56
Instruments and controls, cab 57
Function description of instruments and controls in the cab 58
Using the cab controls 59
Defroster 59
Heat 59
AC/ACC 59
ACC – Control panel 60
Main display screen 60
ACC – Operation menus 60
Electrical system 62
Fuses in the main switchbox 63
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Fuses at the master switch 64
Fuse box at master switch 64
Electricity for Urea system 65
Fuses in cab 65
Operation 67
Before starting 67
Master switch – Switching on 67
Operator’s seat – Adjustment 67
Belt reminder 68
Operator’s seat, comfort – Adjustments 68
Control panel, adjustments 69
Parking brake 69
Display – Control 70
Interlock 71
Operator position 71
View 72
Starting 73
Starting the engine 73
Driving 74
Operating the roller 74
Machine with gear change in separate spring-return switch
(gear position switch) 74
Machine with speed limiter (speed potentiometer) – Optional 75
Slopes 76
Machine with TC (Anti-Spin) 77
Slopes (TC (Anti-Spin)) 77
Interlock/Emergency stop/Parking brake – Check 78
Vibration 78
Manual/Automatic vibration 78
Manual vibration – Switching on 79
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Amplitude – Changeover 79
Seismic – (Optional) 80
Adjustable (Variable) frequency – (Optional) 80
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional 81
Setting limit 82
Operation CMV 82
Braking 83
Normal braking 83
Emergency braking 83
Switching off 84
Parking 84
Chocking the drums 84
Master switch 85
Long-term parking 87
Engine 87
Battery 87
Air cleaner, exhaust pipe 87
Fuel tank 87
Hydraulic reservoir 87
Tires (All-weather) 87
Hoods, tarpaulin 88
Urea tank (DEF tank) 88
Miscellaneous 89
Lifting 89
Locking the articulation 89
Lifting the roller 89
Lifting the roller with jack: 90
Unlocking the articulation 90
Towing/Recovering 90
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Short distance towing with the engine running 91
Short distance towing when the engine is inoperative 92
Towing the roller 93
Transport 93
Securing CA2500-CA4600 for loading 94
Operating instructions – Summary 97
Preventive maintenance 99
Acceptance and delivery inspection 99
Warranty 99
Maintenance – Lubricants and symbols 101
Maintenance symbols 102
Maintenance – Maintenance schedule 103
Service and maintenance points 103
General 103
Periodic service (service message) – Optional 104
Every 10 hours of operation (Daily) 105
After the FIRST 50 hours of operation 105
Every 50 hours of operation (Weekly) 105
Every 250 / 750 / 1250 / 1750 hours of operation 106
Every 500 / 1500 hours of operation 106
Every 1000 hours of operation 107
Every 2000 hours of operation 108
Every other year 109
Maintenance, 10h 111
Scrapers – Check, adjustment 111
Scrapers, Pad-drum 112
Scrapers (Heavy duty), Pad drum 112
Flexible scrapers (Optional) 113
Air circulation – Check 113
Coolant level – Check 114
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Diesel engine Check oil level 114
Fuel tank – Filling 115
Urea tank – Refilling 115
Hydraulic reservoir – Check fluid level 116
Maintenance, first 50h 117
Hydraulic filter – Replacement 117
Drum cartridge – Oil change 118
Tires – Air pressure – Wheel nuts – Tightening 119
Drum gearbox – Oil change 120
Steering hitch – Tightening 120
Maintenance – 50h 121
Air cleaner
– Check hoses and connections 121
Pre-fuel filter – Draining 122
Maintenance measures – 250 h 123
Drum cartridge – Checking the oil level 123
Drum cartridge – Cleaning the ventilation screw 124
Rear axle differential – Check oil level 124
Rear axle planetary gears – Check oil level 125
Drum gearbox – Checking the oil level 125
Radiator – Check/Cleaning 126
Rubber elements and fastening screws – Check 126
Battery
– Check condition 127
Air conditioning (Optional)
– Inspection 127
Automatic Climate Control (Optional) – Inspection 128
Maintenance measures – 500 h 129
Drum cartridge – Checking the oil level 129
Drum cartridge – Cleaning the ventilation screw 130
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Air cleaner
Checking – Change the main air filter 130
Backup filter – Change 131
Air cleaner
– Cleaning 131
Rear axle differential – Check oil level 132
Rear axle planetary gears – Check oil level 132
Drum gearbox – Checking the oil level 133
Radiator – Check/Cleaning 133
The engine fuel filter – replacement/cleaning 134
Diesel engine – Oil and Filter change 135
Hood, hinges – Lubrication 135
Seat bearing – Lubrication 136
Maintenance – 1000h 137
Hydraulic filter – Replacement 137
Drum cartridge – Checking the oil level 138
Drum cartridge – Cleaning the ventilation screw 139
Drum cartridge – Oil level glass 139
Air cleaner
Checking – Change the main air filter 140
Backup filter – Change 140
Air cleaner
– Cleaning 141
Rear axle differential – Oil change 142
Rear axle planetary gear – Oil change 142
Drum gearbox – Oil change 143
Radiator – Check/Cleaning 143
The engine fuel filter – replacement/cleaning 144
Diesel engine – Oil and Filter change 145
Seat bearing – Lubrication 146
Hydraulic reservoir – Draining 146
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Fuel tank – Draining (Optional) 147
Air conditioning (Optional)
Fresh air filter – Change 147
Steering hitch – Tightening 148
Maintenance – 2000h 149
Hydraulic reservoir – Oil change 149
Hydraulic filter – Replacement 150
Drum cartridge – Oil change 151
Drum cartridge – Cleaning the ventilation screw 152
Drum cartridge – Oil level glass 152
Air cleaner
Checking – Change the main air filter 152
Backup filter – Change 153
Air cleaner
– Cleaning 154
Rear axle planetary gear – Oil change 154
Rear axle differential – Oil change 155
Drum gearbox – Oil change 156
Radiator – Check/Cleaning 156
The engine fuel filter – replacement/cleaning 157
Diesel engine – Oil and Filter change 158
Seat bearing – Lubrication 159
Hydraulic reservoir – Draining 159
Fuel tank – Draining (Optional) 160
Air conditioning (Optional)
Fresh air filter – Change 160
Automatic Climate Control (Optional)
– Overhaul 161
Drying filter – Check 161
Steering hitch – Tightening 162
Replacing the urea tank suction filter 162
Replacing the urea pump filter 163

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V