DYNAPAC Vibratory Roller CA2500 CA2800 CA3500 CA4000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CA2500 CA2800 CA3500 CA4000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CA2500 CA2800 CA3500 CA4000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :170
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA2500 CA2800 CA3500 CA4000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller
CA2500 CA2800 CA 3500 CA4000
Engine Cummins QSB 4.5 (IIIA/T3)
Engine Cummins QSB 4.5 (IIIB/T4i)
Serial number 10000137xxA009753 
Serial number 10000141xxA010772 
Serial number 10000145xxA009674 
Serial number 10000149xxA009649 
Serial number 10000138xxA010190 – 019176
Serial number 10000146xxA010535 – 019417
Serial number 10000150xxA016902 – 024010

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 15
Dimensions, side view 16
Dimensions, top view 17
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Weights and volumes 18
Working capacity 18
General 24
Fluid filled tires (Ballasted tires) 24
Hydraulic system 25
Air Conditioning / Automatic Climate Control (ACC) (Optional) 25
Tightening torque 26
Machine description 27
Diesel engine 27
Electrical system 27
Propulsion system/Transmission 27
Brake system 27
Steering system 27
Vibration system 28
Cab 28
FOPS and ROPS 28
Identification 29
Product and component plates 29
Product identification number on the frame 29
Machine plate 30
Explanation of 17PIN serial number 30
Engine plates 31
Decals 32
Location – decals 32
Safety decals 33
Info decals 35
Instruments/Controls 36
Control panel and controls 36
Function descriptions 37
Warning indication – membrane panel (Keypad) 40
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Display explanations 40
Machine alarm 43
Dynapac Sub System (DSS) 44
“MAIN MENU” 45
“USER SETTINGS” 45
“SERVICE MENU” 46
“ABOUT” 47
Operator help when starting 48
Operator help Workmode 48
Display when activating choice via the button set 49
Instruments and controls, cab 50
Function description of instruments and controls in the cab 51
Using the cab controls 52
Defroster 52
Heat 52
AC/ACC 52
ACC – Control panel 53
Main display screen 53
ACC – Operation menus 53
Electrical system 55
Fuses in the main switchbox (Cummins) 56
Fuses at master switch (Cummins) 56
Fuse box at master switch (Cummins) 57
Fuses in cab 57
Operation 59
Before starting 59
Master switch – Switching on 59
Operator’s seat – Adjustment 59
Belt reminder 60
Operator’s seat, comfort – Adjustments 60
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Control panel, adjustments 61
Parking brake 61
Display – Control 62
Interlock 63
Operator position 63
View 64
Starting 65
Starting the engine 65
Driving 66
Operating the roller 66
Machine with gear change in separate spring-return switch
(gear position switch) 66
Machine with speed limiter (speed potentiometer) – Optional 67
Slopes 68
Machine with TC (Anti-Spin) 69
Slopes (TC (Anti-Spin)) 69
Interlock/Emergency stop/Parking brake – Check 70
Vibration 70
Manual/Automatic vibration 70
Manual vibration – Switching on 71
Amplitude – Changeover 71
Seismic – (Optional) 72
Adjustable (Variable) frequency – (Optional) 72
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional 73
Setting limit 74
Operation CMV 74
Braking 75
Normal braking 75
Emergency braking 75
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Switching off 76
Parking 76
Chocking the drums 76
Master switch 77
Long-term parking 79
Engine 79
Battery 79
Air cleaner, exhaust pipe 79
Fuel tank 79
Hydraulic reservoir 79
Tires (All-weather) 79
Hoods, tarpaulin 80
Miscellaneous 81
Lifting 81
Locking the articulation 81
Lifting the roller 82
Lifting the roller with jack: 82
Unlocking the articulation 83
Towing/Recovering 83
Short distance towing with the engine running 84
Short distance towing when the engine is inoperative 85
Towing the roller 86
Transport 86
Securing CA2500-CA4600 for loading 87
Operating instructions – Summary 89
Preventive maintenance 91
Acceptance and delivery inspection 91
Warranty 91
Maintenance – Lubricants and symbols 93
Maintenance symbols 94
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Maintenance – Maintenance schedule 95
Service and maintenance points 95
General 95
Periodic service (service message) – Optional 96
Every 10 hours of operation (Daily) 97
After the FIRST 50 hours of operation 97
Every 50 hours of operation (Weekly) 97
Every 250 / 750 / 1250 / 1750 hours of operation 98
Every 500 / 1500 hours of operation 98
Every 1000 hours of operation 99
Every 2000 hours of operation 100
Every other year 101
Service – Checklist 102
Maintenance, 10h 103
Scrapers – Check, adjustment 103
Scrapers, Pad-drum 104
Scrapers (Heavy duty), Pad drum 104
Flexible scrapers (Optional) 105
Air circulation – Check 105
Coolant level – Check 106
Diesel engine Check oil level 106
Fuel tank – Filling 107
Hydraulic reservoir – Check fluid level 107
Maintenance, first 50h 109
Hydraulic filter – Replacement 109
Drum cartridge – Oil change 110
Tires – Air pressure – Wheel nuts – Tightening 111
Rear axle differential – Oil change 112
Rear axle planetary gear – Oil change 112
Drum gearbox – Oil change 113
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Steering hitch – Tightening 113
Maintenance – 50h 115
Air cleaner
– Check hoses and connections 115
Maintenance measures – 250 h 117
Drum cartridge – Checking the oil level 117
Drum cartridge – Cleaning the ventilation screw 118
Rear axle differential – Check oil level 118
Rear axle planetary gears – Check oil level 119
Drum gearbox – Checking the oil level 119
Radiator – Check/Cleaning 120
Rubber elements and fastening screws – Check 120
Battery
– Check condition 121
Air conditioning (Optional)
– Inspection 121
Automatic Climate Control (Optional) – Inspection 122
Maintenance measures – 500 h 123
Drum cartridge – Checking the oil level 123
Drum cartridge – Cleaning the ventilation screw 124
Air cleaner
Checking – Change the main air filter 124
Backup filter – Change 125
Air cleaner
– Cleaning 125
Rear axle differential – Check oil level 126
Rear axle planetary gears – Check oil level 126
Drum gearbox – Checking the oil level 127
Radiator – Check/Cleaning 127
Fuel pre-filter – Replacement 128
Replacing the fuel filter 128
Diesel engine – Oil and Filter change 129
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Hood, hinges – Lubrication 129
Seat bearing – Lubrication 130
Maintenance – 1000h 131
Hydraulic filter – Replacement 131
Drum cartridge – Checking the oil level 132
Drum cartridge – Cleaning the ventilation screw 133
Air cleaner
Checking – Change the main air filter 133
Backup filter – Change 134
Air cleaner
– Cleaning 135
Rear axle differential – Oil change 136
Rear axle planetary gear – Oil change 136
Drum gearbox – Oil change 137
Radiator – Check/Cleaning 137
Fuel pre-filter – Replacement 138
Replacing the fuel filter 138
Diesel engine – Oil and Filter change 139
Seat bearing – Lubrication 140
Hydraulic reservoir – Draining 140
Fuel tank – Draining (Optional) 141
Air conditioning (Optional)
Fresh air filter – Change 141
Steering hitch – Tightening 142
Maintenance – 2000h 143
Hydraulic reservoir – Oil change 143
Hydraulic filter – Replacement 144
Drum cartridge – Oil change 145
Drum cartridge – Cleaning the ventilation screw 146
Air cleaner
Checking – Change the main air filter 146
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Backup filter – Change 147
Air cleaner
– Cleaning 147
Rear axle planetary gear – Oil change 148
Rear axle differential – Oil change 149
Drum gearbox – Oil change 149
Radiator – Check/Cleaning 150
Fuel pre-filter – Replacement 150
Replacing the fuel filter 151
Diesel engine – Oil and Filter change 152
Seat bearing – Lubrication 153
Hydraulic reservoir – Draining 153
Fuel tank – Draining (Optional) 154
Air conditioning (Optional)
Fresh air filter – Change 154
Automatic Climate Control (Optional)
– Overhaul 155
Drying filter – Check 155
Steering hitch – Tightening 156

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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