DYNAPAC Vibratory Roller CA2500 Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA2500 Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA2500 Instruction Manual PDF DOWNLOAD

Language : English
Pages :158
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA2500 Instruction Manual PDF DOWNLOAD

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Security Warning – machinery …………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Welding ……………………………………………………………………………………….. 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 15
Dimensions, side view……………………………………………………………………. 16
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Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 17
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 19
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 20
Tightening torque ………………………………………………………………………….. 21
Machine description ………………………………………………………………………………………………… 23
Diesel engine ……………………………………………………………………………….. 23
Electrical system …………………………………………………………………………… 23
Propulsion system/Transmission …………………………………………………….. 23
Brake system ……………………………………………………………………………….. 23
Steering system ……………………………………………………………………………. 23
Vibration system……………………………………………………………………………. 24
Cab……………………………………………………………………………………………… 24
FOPS and ROPS ………………………………………………………………………….. 24
Identification ……………………………………………………………………………………………… 25
Product and component plates ……………………………………………………….. 25
Product identification number on the frame ………………………………………. 25
Machine plate……………………………………………………………………………….. 26
Explanation of 17PIN serial number…………………………………………………. 26
Engine plates ……………………………………………………………………………….. 27
Decals………………………………………………………………………………………………………. 28
Location – decals …………………………………………………………………………… 28
Location – decals, CALIFORNIA ……………………………………………………… 29
Safety decals………………………………………………………………………………… 29
Info decals……………………………………………………………………………………. 32
Instruments/Controls ………………………………………………………………………………….. 33
Control panel and controls ……………………………………………………………… 33
Function descriptions …………………………………………………………………….. 34
Warning indication – membrane panel (Keypad)………………………………… 36
Display explanations ……………………………………………………………………… 37
Machine alarm………………………………………………………………………………. 40
Dynapac Sub System (DSS)…………………………………………………………… 41
“MAIN MENU” ………………………………………………………………………………. 42
“USER SETTINGS” ………………………………………………………….. 42
“SERVICE MENU”……………………………………………………………. 43
“ABOUT”…………………………………………………………………………. 44
Operator help when starting……………………………………………………………. 45
Operator help Workmode……………………………………………………………….. 45
Display when activating choice via the button set………………………………. 46
Instruments and controls, cab …………………………………………………………. 47
Function description of instruments and controls in the cab ………………… 48
Using the cab controls……………………………………………………………………. 49
Defroster …………………………………………………………………………. 49
Heat ……………………………………………………………………………….. 49
AC/ACC ………………………………………………………………………….. 49
ACC – Control panel ………………………………………………………………………. 50
Main display screen ………………………………………………………………………. 50
ACC – Operation menus…………………………………………………………………. 50
Electrical system………………………………………………………………………………………… 52
Fuses in the main switchbox …………………………………………………………… 53
Fuses at master switch (Cummins)………………………………………………….. 54
Fuse box at master switch (Cummins)……………………………………………… 54
Fuses in cab…………………………………………………………………………………. 55
Operation ………………………………………………………………………………………………………………. 57
Before starting …………………………………………………………………………………………… 57
Master switch – Switching on…………………………………………………………… 57
Operator’s seat – Adjustment…………………………………………………………… 57
Belt reminder………………………………………………………………………………… 58
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Operator’s seat, comfort – Adjustments…………………………………………….. 58
Control panel, adjustments …………………………………………………………….. 59
Parking brake ……………………………………………………………………………….. 59
Display – Control……………………………………………………………………………. 60
Interlock……………………………………………………………………………………….. 61
Operator position…………………………………………………………………………… 61
View ……………………………………………………………………………………………. 62
Starting …………………………………………………………………………………………………….. 63
Starting the engine ………………………………………………………………………… 63
Driving ……………………………………………………………………………………………………… 64
Operating the roller ……………………………………………………………………….. 64
Machine with speed limiter (speed potentiometer) – Optional….. 64
Machine with gear change in separate spring-return switch
(gear position switch)………………………………………………………… 65
Slopes…………………………………………………………………………….. 67
Interlock/Emergency stop/Parking brake – Check ………………………………. 67
Vibration …………………………………………………………………………………………………… 68
Manual/Automatic vibration…………………………………………………………….. 68
Manual vibration – Switching on ………………………………………………………. 68
Amplitude – Changeover ………………………………………………………………… 69
Braking …………………………………………………………………………………………………….. 69
Normal braking……………………………………………………………………………… 69
Emergency braking ……………………………………………………………………….. 70
Switching off…………………………………………………………………………………. 70
Parking …………………………………………………………………………………………………….. 71
Chocking the drums ………………………………………………………………………. 71
Master switch ……………………………………………………………………………….. 71
Long-term parking…………………………………………………………………………………………………… 73
Engine …………………………………………………………………………………………. 73
Battery…………………………………………………………………………………………. 73
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Air cleaner, exhaust pipe………………………………………………………………… 73
Fuel tank ……………………………………………………………………………………… 73
Hydraulic reservoir ………………………………………………………………………… 73
Tires (All-weather)…………………………………………………………………………. 73
Hoods, tarpaulin ……………………………………………………………………………. 74
Miscellaneous ………………………………………………………………………………………………………… 75
Lifting ……………………………………………………………………………………………………….. 75
Locking the articulation ………………………………………………………………….. 75
Lifting the roller……………………………………………………………………………… 75
Lifting the roller with jack:……………………………………………………………….. 76
Unlocking the articulation ……………………………………………………………….. 76
Towing/Recovering…………………………………………………………………………………….. 76
Short distance towing with the engine running…………………………………… 77
Short distance towing when the engine is inoperative. ……………………….. 78
Towing the roller……………………………………………………………………………. 79
Transport ………………………………………………………………………………………………….. 79
Securing CA2500-CA4600 for loading ……………………………………………… 80
Operating instructions – Summary …………………………………………………………………………….. 83
Preventive maintenance ………………………………………………………………………………………….. 85
Acceptance and delivery inspection…………………………………………………. 85
Warranty………………………………………………………………………………………. 85
Maintenance – Lubricants and symbols ……………………………………………………………………… 87
Maintenance symbols ……………………………………………………………………. 88
Maintenance – Maintenance schedule ……………………………………………………………………….. 89
Service and maintenance points ……………………………………………………… 89
General ……………………………………………………………………………………….. 89
Periodic service (service message) – Optional…………………………………… 90
Every 10 hours of operation (Daily)………………………………………………….. 91
After the FIRST 50 hours of operation ……………………………………………… 91
Every 50 hours of operation (Weekly)………………………………………………. 91
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Every 250 / 750 / 1250 / 1750 hours of operation ………………………………. 92
Every 500 / 1500 hours of operation ………………………………………………… 92
Every 1000 hours of operation ………………………………………………………… 93
Every 2000 hours of operation ………………………………………………………… 94
Every other year……………………………………………………………………………. 95
Maintenance, 10h …………………………………………………………………………………………………… 97
Scrapers – Check, adjustment…………………………………………………………. 97
Flexible scrapers (Optional) ……………………………………………………………. 98
Air circulation – Check ……………………………………………………………………. 98
Coolant level – Check …………………………………………………………………….. 99
Diesel engine Check oil level …………………………………………………………. 99
Fuel tank – Filling…………………………………………………………………………. 100
Hydraulic reservoir – Check fluid level…………………………………………….. 100
Maintenance, first 50h……………………………………………………………………………………………. 101
Hydraulic filter – Replacement ……………………………………………………….. 101
Drum cartridge – Oil change ………………………………………………………….. 102
Tires – Air pressure – Wheel nuts – Tightening …………………………………. 103
Steering hitch – Tightening ……………………………………………………………. 104
Maintenance – 50h ………………………………………………………………………………………………… 105
Air cleaner
– Check hoses and connections …………………………………………………….. 105
Maintenance measures – 250 h ………………………………………………………………………………. 107
Drum cartridge – Checking the oil level …………………………………………… 107
Drum cartridge – Cleaning the ventilation screw ………………………………. 108
Rear axle differential (No Spin) – Check oil level………………………………. 108
Rear axle planetary gears (No Spin) – Check oil level ………………………. 109
Radiator – Check/Cleaning ……………………………………………………………. 109
Rubber elements and fastening screws – Check………………………………. 110
Battery- Check condition ………………………………………………………………………… 110
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Air conditioning (Optional)- Inspection…………………………………………………………………………………. 111
Automatic Climate Control (Optional) – Inspection ……………………………. 111
Maintenance measures – 500 h ………………………………………………………………………………. 113
Air cleanerChecking – Change the main air filter……………………………………………… 113
Backup filter – Change………………………………………………………………….. 114
Air cleaner- Cleaning…………………………………………………………………………………… 114
Radiator – Check/Cleaning ……………………………………………………………. 115
Drum cartridge – Checking the oil level …………………………………………… 115
Drum cartridge – Cleaning the ventilation screw ………………………………. 116
Rear axle differential (No Spin) – Check oil level………………………………. 116
Rear axle planetary gears (No Spin) – Check oil level ………………………. 117
Diesel engine – Oil and Filter change ……………………………………………… 117
Fuel pre-filter – Replacement…………………………………………………………. 118
Replacing the fuel filter…………………………………………………………………. 118
Hood, hinges – Lubrication ……………………………………………………………. 119
Seat bearing – Lubrication …………………………………………………………….. 119
Maintenance – 1000h …………………………………………………………………………………………….. 121
Hydraulic filter – Replacement ……………………………………………………….. 121
Drum cartridge – Checking the oil level …………………………………………… 122
Drum cartridge – Cleaning the ventilation screw ………………………………. 123
Air cleanerChecking – Change the main air filter……………………………………………… 123
Backup filter – Change………………………………………………………………….. 124
Air cleaner- Cleaning…………………………………………………………………………………… 125
Rear axle differential (No Spin) – Oil change……………………………………. 126
Rear axle planetary gear (No Spin) – Oil change ……………………………… 126
Radiator – Check/Cleaning ……………………………………………………………. 127
Fuel pre-filter – Replacement…………………………………………………………. 127
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Replacing the fuel filter…………………………………………………………………. 128
Diesel engine – Oil and Filter change ……………………………………………… 129
Hood, hinges – Lubrication ……………………………………………………………. 129
Seat bearing – Lubrication …………………………………………………………….. 130
Hydraulic reservoir – Draining………………………………………………………… 130
Fuel tank – Draining (Optional) ………………………………………………………. 131
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 131
Steering hitch – Tightening ……………………………………………………………. 132
Maintenance – 2000h …………………………………………………………………………………………….. 133
Hydraulic reservoir – Oil change…………………………………………………….. 133
Hydraulic filter – Replacement ……………………………………………………….. 134
Drum cartridge – Checking the oil level …………………………………………… 135
Drum cartridge – Cleaning the ventilation screw ………………………………. 135
Air cleaner
Checking – Change the main air filter……………………………………………… 136
Backup filter – Change………………………………………………………………….. 136
Air cleaner- Cleaning…………………………………………………………………………………… 137
Rear axle differential (No Spin) – Oil change……………………………………. 138
Rear axle planetary gear (No Spin) – Oil change ……………………………… 138
Radiator – Check/Cleaning ……………………………………………………………. 139
Fuel pre-filter – Replacement…………………………………………………………. 139
Replacing the fuel filter…………………………………………………………………. 140
Diesel engine – Oil and Filter change ……………………………………………… 141
Hood, hinges – Lubrication ……………………………………………………………. 141
Seat bearing – Lubrication …………………………………………………………….. 142
Hydraulic reservoir – Draining………………………………………………………… 142
Fuel tank – Draining (Optional) ………………………………………………………. 143
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 143
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Automatic Climate Control (Optional)
– Overhaul ………………………………………………………………………………….. 144
Drying filter – Check……………………………………………………………………… 144
Steering hitch – Tightening ……………………………………………………………. 145

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