DYNAPAC Vibratory Roller CA270 Engine Cummins 4BT 3.9 102C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA270 Engine Cummins 4BT 3.9 102C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA270 Engine Cummins 4BT 3.9 102C Instructions Manual PDF DOWNLOAD

Language : English
Pages :99
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA270 Engine Cummins 4BT 3.9 102C Instructions Manual PDF DOWNLOAD

Operating & Maintenance ICA270-IN2EN1.pdf
Vibratory roller CA270
Engine Cummins 4BT 3.9 102C
Serial number 10000153x0E000909 

Table of Contents
Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
Safety – General instructions………………………………………………………………………………………. 3
Safety – when operating …………………………………………………………………………………………….. 5
Slopes …………………………………………………………………………………………… 5
Driving near edges ………………………………………………………………………….. 6
Special instructions …………………………………………………………………………………………………… 7
Standard lubricants and other recommended oils and fluids …………………. 7
Higher ambient temperatures, above +40°C (104°F)……………………………. 7
Temperatures…………………………………………………………………………………. 7
High pressure cleaning ……………………………………………………………………. 7
Fire fighting ……………………………………………………………………………………. 7
Roll Over Protective Structure (ROPS), ROPS approved cab ……………….. 8
Battery handling ……………………………………………………………………………… 8
Jump starting………………………………………………………………………………….. 9
Technical specifications …………………………………………………………………………………………… 11
Vibrations – Operator station …………………………………………………………… 11
Noise level……………………………………………………………………………………. 11
Dimensions, side view……………………………………………………………………. 12
Dimensions, top view …………………………………………………………………….. 13
Weights and volumes…………………………………………………………………….. 13
Working capacity…………………………………………………………………………… 14
General ……………………………………………………………………………………….. 14
Hydraulic system…………………………………………………………………………… 15
ROPS – bolts ………………………………………………………………………………… 15
Tightening torque ………………………………………………………………………….. 16
DVIVAPAC
Part of the Atlas Copco Group
ICA270-IN2EN1.pdf 2012-11-05
Machine description ………………………………………………………………………………………………… 17
Identification ……………………………………………………………………………………………… 17
Product identification number on the frame ………………………………………. 17
Machine plate……………………………………………………………………………….. 17
Explanation of 17PIN serial number…………………………………………………. 18
Engine plates ……………………………………………………………………………….. 18
Decals………………………………………………………………………………………………………. 19
Location – decals …………………………………………………………………………… 19
Safety decals………………………………………………………………………………… 20
Info decals……………………………………………………………………………………. 22
Instrument/Controls ……………………………………………………………………………………. 23
Locations – Instruments and controls ……………………………………………….. 23
Locations – Control panel and controls……………………………………………… 24
Function description ………………………………………………………………………. 25
Controls in the cab ………………………………………………………………………… 27
Function description of instruments and controls in the cab ………………… 28
Electrical system………………………………………………………………………………………… 29
Main fuses……………………………………………………………………………………. 29
Relays …………………………………………………………………………………………. 30
Fuses ………………………………………………………………………………………….. 31
Fuses, battery disconnector/fuse box (Cab) ……………………………………… 31
Fuses and relay in cab heater box (Optional) ……………………………………. 32
Fuses in heater box……………………………………………………………………….. 32
Relay in heater box ……………………………………………………………………….. 32
Operation ………………………………………………………………………………………………………………. 33
Before starting …………………………………………………………………………………………… 33
Master switch – Switching on………………………………………………………….. 33
Driver seat (Std.) – Adjustment………………………………………………………… 33
Driver seat (Option)- Adjustment……………………………………………………… 34
Instruments and lamps – Checking…………………………………………………… 34
DVIVAPAC
Part of the Atlas Copco Group
2012-11-05 ICA270-IN2EN1.pdf
Operator position…………………………………………………………………………… 35
View ……………………………………………………………………………………………. 35
Interlock……………………………………………………………………………………….. 36
Starting …………………………………………………………………………………………………….. 36
Start of diesel motor ………………………………………………………………………. 36
Operating………………………………………………………………………………………………….. 38
Operating the roller ……………………………………………………………………….. 38
Vibration …………………………………………………………………………………………………… 39
Vibration On/Off ……………………………………………………………………………. 39
Vibration – Activation ……………………………………………………………………… 39
Braking …………………………………………………………………………………………………….. 40
Normal braking……………………………………………………………………………… 40
Emergency braking ……………………………………………………………………….. 40
Switching off…………………………………………………………………………………. 41
Parking …………………………………………………………………………………………………….. 41
Master switch ……………………………………………………………………………….. 41
Chocking the drums ………………………………………………………………………. 42
Long-term parking…………………………………………………………………………………………………… 43
Engine …………………………………………………………………………………………. 43
Battery…………………………………………………………………………………………. 43
Air cleaner, exhaust pipe………………………………………………………………… 43
Fuel tank ……………………………………………………………………………………… 43
Hydraulic reservoir ………………………………………………………………………… 43
Steering cylinder, hinges, etc. …………………………………………………………. 44
Hoods, tarpaulin ……………………………………………………………………………. 44
Tires (All-weather)…………………………………………………………………………. 44
Miscellaneous ………………………………………………………………………………………………………… 45
Lifting ……………………………………………………………………………………………………….. 45
Locking the articulation ………………………………………………………………….. 45
Lifting the roller……………………………………………………………………………… 45
DVIVAPAC
Part of the Atlas Copco Group
ICA270-IN2EN1.pdf 2012-11-05
Unlocking the articulation ……………………………………………………………….. 46
Towing/Recovering…………………………………………………………………………………….. 46
Alternative 1 …………………………………………………………………………………. 46
Short distance towing with the engine running…………………………………… 46
Alternative 2 …………………………………………………………………………………. 47
Towing short distances when the engine is inoperative………………………. 47
Rear axle brake…………………………………………………………………………….. 47
Releasing the parking brake in the drum ………………………………………….. 48
Towing the roller……………………………………………………………………………. 49
Re-activating the rear axle brake …………………………………………………….. 50
Roller prepared for transport …………………………………………………………… 50
Operating instructions – Summary …………………………………………………………………………….. 51
Preventive maintenance ………………………………………………………………………………………….. 53
Acceptance and delivery inspection…………………………………………………. 53
Warranty………………………………………………………………………………………. 53
Maintenance – Lubricants and symbols ……………………………………………………………………… 55
Maintenance symbols ……………………………………………………………………. 56
Maintenance – Maintenance schedule ……………………………………………………………………….. 57
Service and maintenance points ……………………………………………………… 57
General ……………………………………………………………………………………….. 57
Every 10 hours of operation (Daily)………………………………………………….. 58
After the FIRST 50 hours of operation ……………………………………………… 58
Every 50 hours of operation (Weekly)………………………………………………. 59
Every 250 hours of operation (Monthly) ……………………………………………. 59
Every 500 hours of operation (Every three months) …………………………… 60
Every 1000 hours of operation (Every six months) …………………………….. 60
Every 2000 hours of operation (Yearly) ……………………………………………. 60
Maintenance, 10h …………………………………………………………………………………………………… 61
Scrapers – Check, adjustment…………………………………………………………. 61
Steel scrapers (Optional) ……………………………………………………………….. 62
DVIVAPAC
Part of the Atlas Copco Group
2012-11-05 ICA270-IN2EN1.pdf
Scrapers, Pad-drum ………………………………………………………………………. 62
Soften scrapers (Optional) ……………………………………………………………… 63
Air circulation – Check ……………………………………………………………………. 63
Coolant level – Check …………………………………………………………………….. 64
Diesel engine Check oil level …………………………………………………………. 65
Fuel tank – Filling…………………………………………………………………………… 65
Hydraulic reservoir – Check fluid level………………………………………………. 66
Brakes – Check……………………………………………………………………………… 66
Maintenance – 50h ………………………………………………………………………………………………….. 69
Air cleaner
Checking – Change the main air filter……………………………………………….. 69
Backup filter – Change……………………………………………………………………. 70
Air cleaner
– Cleaning…………………………………………………………………………………….. 70
Articulation – Lubrication…………………………………………………………………. 71
Steering joint – Lubrication ……………………………………………………………… 71
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 72
Maintenance – 250h ………………………………………………………………………………………………… 73
Rear axle differential – Check oil level………………………………………………. 73
Rear axle transmission box – Check oil level …………………………………….. 74
Rear axle planetary gears – Check oil level……………………………………….. 74
Drum – Checking the oil level ………………………………………………………….. 75
Radiator – Check/Cleaning ……………………………………………………………… 75
Bolted joints – Checking tightening torque…………………………………………. 76
Rubber elements and fastening screws – Check………………………………… 76
Diesel engine – Oil and Filter change ……………………………………………….. 77
Battery – Check electrolyte level………………………………………………………. 77
Battery cell …………………………………………………………………………………… 78
Maintenance – 500h ………………………………………………………………………………………………… 79
Bleeder filter – Inspection/Cleaning ………………………………………………….. 79
DVIVAPAC
Part of the Atlas Copco Group
ICA270-IN2EN1.pdf 2012-11-05
Fuel pre-filter – Replacement…………………………………………………………… 80
Maintenance – 1000h ………………………………………………………………………………………………. 81
Hydraulic fluid filter – Replacement ………………………………………………….. 81
Hydraulic fluid reservoir – Draining …………………………………………………… 82
Fuel tank – Drainage………………………………………………………………………. 83
Rear axle differential – Oil change……………………………………………………. 84
Rear axle transmission – Oil change ………………………………………………… 85
Rear axle’s planetary gears – Draining the oil ……………………………………. 85
Rear axle’s planetary gears – Oil change – Oil filling …………………………… 86
Maintenance – 2000h ………………………………………………………………………………………………. 87
Hydraulic reservoir – Changing the fluid ……………………………………………. 87
Drum – Oil change …………………………………………………………………………. 88
Steering hitch – Check……………………………………………………………………. 88
Controls – Lubrication …………………………………………………………………….. 89

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