Dynapac Vibratory roller CA280 Driving & Maintenance Instruction Manual ICA280-1EN3 – PDF DOWNLOAD

Introduction 1
Warningsymbols 1
Safetyinformation 1
General 1
Safety – General instructions 3
Safety- when operating 5
Drivingnear edges 5
Slopes 5
Specialinstructions 7
Standard lubricants and other recommended oils and fluids 7
Higher ambient temperatures, above +40°C (104°F) 7
Temperatures 7
High pressure cleaning 7
Firefighting 7
Roll Over Protective Structure (ROPS), ROPS approved cab 8
Batteryhandling 8
Jumpstarting 9
Technical specifications – Noise/Vibrations/Electrical 11
Vibrations – Operator station 11
Electricalsystem 11
Noiselevel 11
Technical specifications – Dimensions 13
Dimensions, side view 13
Dimensions, top view 14
Technical specifications – Weights and volumes 15
Technical specifications – Working capacity 17
Technical specifications – General 19
Hydraulicsystem 19
ROPS- bolts 20
Tighteningtorque 20

2008-05-20 1CA280-1EN3 pdf

Machine plate – Identification 21
Product identification number on the frame 21
Machineplate 21
Engineplates 22
EU/EPA-sign 22
Machine description- Decals 23
Location- decals 23
Safetydecals 24
Infodecals 26
Machine description – Instruments/Controls 27
Locations – Instruments and controls 27
Locations – Control panel and controls 28
Function description 28
Controlsin the cab 31
Function description of instruments and controls in the cab 32
Machine description – Electrical system 33
Fuses and relay in cab heater box (Optional) 33
Fuses in heater box 33
Relayin heater box 33
Fuses, battery disconnector/fuse box 34
Relays 35
Fuses 36
Mainfuses 36
Operation- Starting 37
Beforestarting 37
Master switch – Switching on 37
Driver seat (Std ) – Adjustment 37
Driver seat (Option)- Adjustment 38
Instruments and lamps – Checking 38
Operatorposition 39

ICA280-1EN3 pdf 2008-05-20

View 39
Interlock 40
Starting 41
Starting 41
Start of diesel motor 41
Operation- Driving 43
Operatingthe roller 43
Operation- Vibration 45
VibrationOn/Off 45
Vibration – Activation 45
Operating- Stopping 47
Braking 47
Emergencybraking 47
Normalbraking 47
Switchingoff 48
Parking 48
Masterswitch 48
Chockingthe drums 49
Long-term parking 51
Engine 51
Battery 51
Air cleaner, exhaust pipe 51
Fueltank 51
Hydraulicreservoir 51
Steering cylinder, hinges, etc 52
Hoods, tarpaulin 52
Tires (All-weather) 52
Miscellaneous 53
Lifting 53
Locking the articulation 53

2008-05-20 1CA280-1EN3 pdf

Liftingthe roller 53
Unlocking the articulation 54
Towing 54
Alternative1 54
Short distance towing with the engine running 54
Alternative2 55
Towing short distances where the engine is inoperative 55
Rearaxle brake 55
Drum gearbox brake 55
Towingthe roller 56
Roller prepared for transport 56
Operating instructions – Summary 57
Maintenance – Lubricants and symbols 59
Maintenance symbols 60
Maintenance – Maintenance schedule 61
Service and maintenance points 61
General 61
Every 10 hours of operation (Daily) 62
After the FIRST 50 hours of operation Refer to the contents to find the
page number of the sections referred to I 62
Every 50 hours of operation (Weekly) 63
Every 250 hours of operation (Monthly) 63
Every 500 hours of operation (Every three months) 64
Every 1000 hours of operation (Every six months) 64
Every 2000 hours of operation (Yearly) 64
Maintenance- 10h 65
Scrapers – Check, adjustment 65
Steel scrapers (Optional) 66
Scrapers, Pad-drum 66
Soften scrapers (Optional) 67

1CA280-1EN3 pdf 2008-05-20

Air circulation – Check 67
Coolant level – Check 68
Diesel engine Check oil level 69
Fuel tank – Filling 69
Hydraulic reservoir – Check fluid level 70
Brakes- Check 70
Maintenance- 50h 73
Air cleaner
Checking- Cleaning 73
Main filter
– Cleaning with compressed air 74
Backup filter – Change 74
Articulation – Lubrication 75
Steering joint – Lubrication 75
Tires – Air pressure – Wheel nuts – Tightening 76
Automatic Climate Control (Optional) – Inspection 76
Maintenance- 250h 79
Rear axle differential – Check oil level 79
Rear axle planetary gears – Check oil level 80
Drum gearbox – Checking the oil level 80
Drum – Checking the oil level 81
Drum cartridge – Checking the oil level 81
Drum cartridge – Cleaning the ventilation screw 82
Radiator – Check/Cleaning 82
Bolted joints – Checking tightening torque 83
Rubber elements and fastening screws – Check 83
Diesel engine – Oil and Filter change 84
Battery – Check electrolyte level 84
Batterycell 85
Air conditioning (Optional)
– Inspection 85

2008-05-20 ICA280-1EN3 pdf

Maintenance- 500h 87
Bleeder filter – Inspection/Cleaning 87
Fuel pre-filter – Cleaning 88
Maintenance- 1000h 89
Hydraulic fluid filter – Replacement 89
Hydraulic fluid reservoir – Draining 90
Fueltank – Drainage 91
Air filter – Changing 91
Air conditioning (Optional)
Fresh air filter – Change 92
Rear axle differential – Oil change 92
Rear axle’s planetary gears – Draining the oil 93
Rear axle’s planetary gears – Oil change – Oil filling 94
Maintenance- 2000h 95
Hydraulic reservoir – Changing the fluid 95
Drum- Oil change 96
Drum cartridge – Oil change 96
Drum gearbox – Oil change 97
Steering hitch – Check 98
Controls – Lubrication 98
Automatic Climate Control (Optional)
– Overhaul 99
Dryingfilter – Check 100
Compressor – Check (Optional) 100