DYNAPAC Vibratory Roller CA300 Engine Cummins 4BTA 3.9C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA300 Engine Cummins 4BTA 3.9C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA300 Engine Cummins 4BTA 3.9C Instructions Manual PDF DOWNLOAD

Language : English
Pages :110
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA300 Engine Cummins 4BTA 3.9C Instructions Manual PDF DOWNLOAD

ICA300-4EN3.pdf
Driving & Maintenance
Vibratory roller CA300
Engine Cummins 4BTA 3.9C
Serial number 74X20626 10000115x0A000001

Table of Contents
Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
Safety – General instructions………………………………………………………………………………………. 3
Safety – when operating …………………………………………………………………………………………….. 5
Driving near edges ………………………………………………………………………….. 5
Slopes …………………………………………………………………………………………… 5
Air conditioning……………………………………………………………………………….. 6
Special instructions …………………………………………………………………………………………………… 7
Standard lubricants and other recommended oils and fluids …………………. 7
Higher ambient temperatures, above +40°C (104°F)……………………………. 7
Temperatures…………………………………………………………………………………. 7
High pressure cleaning ……………………………………………………………………. 7
Fire fighting ……………………………………………………………………………………. 7
Roll Over Protective Structure (ROPS), ROPS approved cab ……………….. 8
Battery handling ……………………………………………………………………………… 8
Jump starting………………………………………………………………………………….. 9
Technical specifications …………………………………………………………………………………………… 11
Vibrations – Operator station …………………………………………………………… 11
Noise level……………………………………………………………………………………. 11
Electrical system …………………………………………………………………………… 11
Dimensions, side view……………………………………………………………………. 12
Dimensions, top view …………………………………………………………………….. 13
Weights and volumes…………………………………………………………………….. 14
Working capacity…………………………………………………………………………… 14
General ……………………………………………………………………………………….. 14
Hydraulic system…………………………………………………………………………… 15
ICA300-4EN3.pdf 2012-05-24
ROPS – bolts ………………………………………………………………………………… 15
Tightening torque ………………………………………………………………………….. 17
Machine description ………………………………………………………………………………………………… 19
Identification ……………………………………………………………………………………………… 19
Product identification number on the frame ………………………………………. 19
Machine plate……………………………………………………………………………….. 19
Explanation of 17PIN serial number…………………………………………………. 20
Engine plates ……………………………………………………………………………….. 20
EU/EPA-sign ………………………………………………………………………………… 20
Location – decals …………………………………………………………………………… 21
Safety decals………………………………………………………………………………… 22
Info decals……………………………………………………………………………………. 24
Machine description – Instruments/Controls………………………………………………………………… 25
Locations – Instruments and controls ……………………………………………….. 25
Locations – Control panel and controls……………………………………………… 26
Function description …………………………………………………………………………………… 27
Controls in the cab ………………………………………………………………………… 30
Function description of instruments and controls in the cab ………………… 31
Fuses and relay in cab heater box (Optional) ……………………………………. 32
Fuses in heater box……………………………………………………………………….. 32
Relay in heater box ……………………………………………………………………….. 32
Fuses, battery disconnector/fuse box ………………………………………………. 33
Relays …………………………………………………………………………………………. 34
Fuses ………………………………………………………………………………………….. 35
Main fuses……………………………………………………………………………………. 35
Operation ………………………………………………………………………………………………………………. 37
Before starting …………………………………………………………………………………………… 37
Master switch – Switching on………………………………………………………….. 37
Driver seat (Std.) – Adjustment………………………………………………………… 37
Driver seat (Option)- Adjustment……………………………………………………… 38
2012-05-24 ICA300-4EN3.pdf
Instruments and lamps – Checking…………………………………………………… 38
Operator position…………………………………………………………………………… 39
View ……………………………………………………………………………………………. 39
Interlock……………………………………………………………………………………….. 40
Start of diesel motor ………………………………………………………………………. 40
Operating the roller ……………………………………………………………………….. 42
Vibration On/Off ……………………………………………………………………………. 43
Vibration – Activation ……………………………………………………………………… 43
Emergency braking ……………………………………………………………………….. 44
Braking …………………………………………………………………………………………………….. 44
Normal braking……………………………………………………………………………… 44
Switching off…………………………………………………………………………………. 45
Parking …………………………………………………………………………………………………….. 45
Master switch ……………………………………………………………………………….. 45
Chocking the drums ………………………………………………………………………. 46
Long-term parking…………………………………………………………………………………………………… 47
Engine …………………………………………………………………………………………. 47
Battery…………………………………………………………………………………………. 47
Air cleaner, exhaust pipe………………………………………………………………… 47
Fuel tank ……………………………………………………………………………………… 47
Hydraulic reservoir ………………………………………………………………………… 47
Steering cylinder, hinges, etc. …………………………………………………………. 48
Hoods, tarpaulin ……………………………………………………………………………. 48
Tires (All-weather)…………………………………………………………………………. 48
Miscellaneous ………………………………………………………………………………………………………… 49
Lifting ……………………………………………………………………………………………………….. 49
Locking the articulation ………………………………………………………………….. 49
Lifting the roller……………………………………………………………………………… 49
Unlocking the articulation ……………………………………………………………….. 50
Towing/Recovering…………………………………………………………………………………….. 50
ICA300-4EN3.pdf 2012-05-24
Alternative 1 …………………………………………………………………………………. 50
Short distance towing with the engine running…………………………………… 50
Alternative 2 …………………………………………………………………………………. 51
Towing short distances where the engine is inoperative……………………… 51
Rear axle brake…………………………………………………………………………….. 51
Drum gearbox brake ……………………………………………………………………… 51
Towing the roller……………………………………………………………………………. 52
Roller prepared for transport …………………………………………………………… 52
Operating instructions – Summary …………………………………………………………………………….. 53
Preventive maintenance ………………………………………………………………………………………….. 55
Acceptance and delivery inspection…………………………………………………. 55
Warranty………………………………………………………………………………………. 55
Maintenance – Lubricants and symbols ……………………………………………………………………… 57
Maintenance symbols ……………………………………………………………………. 59
Maintenance – Maintenance schedule ……………………………………………………………………….. 61
Service and maintenance points ……………………………………………………… 61
General ……………………………………………………………………………………….. 61
Every 10 hours of operation (Daily)………………………………………………….. 62
After the FIRST 50 hours of operation ……………………………………………… 62
Every 50 hours of operation (Weekly)………………………………………………. 63
Every 250 hours of operation (Monthly) ……………………………………………. 63
Every 500 hours of operation (Every three months) …………………………… 64
Every 1000 hours of operation (Every six months) …………………………….. 64
Every 2000 hours of operation (Yearly) ……………………………………………. 64
Maintenance, 10h …………………………………………………………………………………………………… 65
Scrapers – Check, adjustment…………………………………………………………. 65
Steel scrapers (Optional) ……………………………………………………………….. 66
Scrapers, Pad-drum ………………………………………………………………………. 66
Soften scrapers (Optional) ……………………………………………………………… 67
Air circulation – Check ……………………………………………………………………. 67
2012-05-24 ICA300-4EN3.pdf
Coolant level – Check …………………………………………………………………….. 68
Diesel engine Check oil level …………………………………………………………. 69
Fuel tank – Filling…………………………………………………………………………… 69
Hydraulic reservoir – Check fluid level………………………………………………. 70
Brakes – Check ………………………………………………………………………………………….. 70
Maintenance – 50h ………………………………………………………………………………………………….. 73
Air cleaner
Checking – Change the main air filter……………………………………………….. 73
Backup filter – Change……………………………………………………………………. 74
Air cleaner
– Cleaning…………………………………………………………………………………….. 74
Articulation – Lubrication…………………………………………………………………. 75
Steering joint – Lubrication ……………………………………………………………… 75
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 76
Automatic Climate Control (Optional) – Inspection ……………………………… 76
Maintenance – 250h ………………………………………………………………………………………………… 79
Rear axle differential – Check oil level………………………………………………. 79
Rear axle planetary gears – Check oil level……………………………………….. 80
Drum gearbox – Checking the oil level ……………………………………………… 80
Drum cartridge – Checking the oil level …………………………………………….. 81
Drum cartridge – Cleaning the ventilation screw ………………………………… 82
Radiator – Check/Cleaning ……………………………………………………………… 82
Bolted joints – Checking tightening torque…………………………………………. 82
Rubber elements and fastening screws – Check………………………………… 83
Diesel engine – Oil and Filter change ……………………………………………….. 83
Battery – Check electrolyte level………………………………………………………. 84
Battery cell …………………………………………………………………………………… 84
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 85
Maintenance – 500h ………………………………………………………………………………………………… 87
Replacing the fuel filter…………………………………………………………………… 87
ICA300-4EN3.pdf 2012-05-24
Fuel pre-filter – Cleaning…………………………………………………………………. 88
Bleeder filter – Inspection/Cleaning ………………………………………………….. 88
Maintenance – 1000h ………………………………………………………………………………………………. 89
Hydraulic fluid filter – Replacement ………………………………………………….. 89
Hydraulic fluid reservoir – Draining …………………………………………………… 90
Fuel tank – Drainage………………………………………………………………………. 91
Air conditioning (Optional)
Fresh air filter – Change …………………………………………………………………. 91
Rear axle differential – Oil change……………………………………………………. 92
Rear axle’s planetary gears – Draining the oil ……………………………………. 93
Rear axle’s planetary gears – Oil change – Oil filling …………………………… 94
Maintenance – 2000h ………………………………………………………………………………………………. 95
Hydraulic reservoir – Changing the fluid ……………………………………………. 95
Drum cartridge – Oil change ……………………………………………………………. 96
Drum gearbox – Oil change …………………………………………………………….. 97
Steering hitch – Check……………………………………………………………………. 97
Controls – Lubrication …………………………………………………………………….. 98
Automatic Climate Control (Optional)
– Overhaul ……………………………………………………………………………………. 98
Drying filter – Check……………………………………………………………………….. 99
Compressor – Check (Optional) …………………………………………………….. 100

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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