DYNAPAC Vibratory Roller CA3500DC0 CA36000DCO CA5000DCO CA6000DCO Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CA3500DC0 CA36000DCO CA5000DCO CA6000DCO Operation & Maintenance Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA3500DC0 CA36000DCO CA5000DCO CA6000DCO Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :176
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA3500DC0 CA36000DCO CA5000DCO CA6000DCO Operation & Maintenance Manual PDF DOWNLOAD

Operating & Maintenance
4812160101_B.pdf
Vibratory roller CA3500DCO CA3600DCO CA5000DCO CA6000DCO
Engine Cummins QSB 4.5 (IIIA/T3) / (IIIB/T4i)
Deutz TCD 2012 L6 (IIIA/T3) / TCD 6.1 L6 (IIIB/T4i)
Serial number 10000145x0A010028 
Serial number 10000146x0A00xxxx 
Serial number 10000147x0A00xxxx 
Serial number 10000148x0A00xxxx 
Serial number 10000133xFA016993 
Serial number 10000129x0A008983 
Serial number 10000135x0A00xxxx 
Serial number 10000131x0A00xxxx

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Slopes 8
Safety (Optional) 9
Air conditioning 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
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Working capacity 18
General 20
Liquid-filled tyres (Ballasted tyres) 21
Hydraulic system 21
Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine, Cummins 23
Diesel engine, Deutz 23
Electrical system 23
Propulsion system/Transmission 23
Brake system 24
Steering system 24
Vibration system 24
Cab 24
FOPS and ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 25
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
Function descriptions 33
Warning indication – membrane panel (Keypad) 35
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Display explanations 36
Machine alarm 39
Dynapac Sub System (DSS) 40
“MAIN MENU” 41
“USER SETTINGS” 41
“SERVICE MENU” 42
“ABOUT” 43
“MACHINE SETTINGS” 43
Operator help when starting 44
Operator help Workmode 44
Display when activating choice via the button set 45
DCO view and status 45
Error messages (DCO) 46
Instruments and controls, cab 47
Function description of instruments and controls in the cab 48
Using the cab controls 49
Defroster 49
Heat 49
AC/ACC 49
ACC – Control panel 50
Main display screen 50
ACC – Operation menus 50
Electrical system 52
Fuses in the main switchbox (Cummins) 53
Fuses at master switch (Cummins) 53
Fuse box at master switch (Cummins) 54
Fuses in the main switchbox (Deutz) 54
Fuses at master switch (Deutz) 55
Fuse box at master switch (Deutz) 56
Fuses in cab 56
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Operation 57
Before starting 57
Master switch – Switching on 57
Operator’s seat – Adjustment 57
Belt reminder 58
Operator’s seat, comfort – Adjustments 58
Control panel, adjustments 59
Parking brake 59
Display – Control 60
Interlock 61
Operator position 61
View 62
Starting 63
Starting the engine 63
Driving 64
Operating the roller 64
Machine with TC (Anti-Spin) 64
Slopes (TC (Anti-Spin)) 65
Interlock/Emergency stop/Parking brake – Check 66
Burnout of DPF filter – (IIIB/T4i) 67
DPF displays 67
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional 69
Setting limit 69
Operation CMV 71
Vibration 71
Different operating modes 72
Advice when using DCO 74
Braking 75
Normal braking 75
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Emergency braking 75
Switching off 76
Parking 76
Chocking the drums 76
Master switch 77
Long-term parking 79
Engine 79
Battery 79
Air cleaner, exhaust pipe 79
Fuel tank 79
Hydraulic reservoir 79
Tires (All-weather) 79
Hoods, tarpaulin 80
Miscellaneous 81
Lifting 81
Locking the articulation 81
Lifting the roller 82
Lifting the roller with jack: 82
Unlocking the articulation 83
Towing/Recovering 83
Short distance towing with the engine running 84
Short distance towing when the engine is inoperative 85
Towing the roller 86
Transport 86
Securing CA1500-CA4600 for loading 87
Securing CA5000 for loading 89
Securing CA5500/6000/6500 for loading 91
Operating instructions – Summary 93
Preventive maintenance 95
Acceptance and delivery inspection 95
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Warranty 95
Maintenance – Lubricants and symbols 97
Maintenance symbols 98
Maintenance – Maintenance schedule 99
Service and maintenance points 99
General 99
Periodic service (service message) – Optional 100
Every 10 hours of operation (Daily) 101
After the FIRST 50 hours of operation 101
Every 50 hours of operation (Weekly) 101
Every 250 / 750 / 1250 / 1750 hours of operation 102
Every 500 / 1500 hours of operation 102
Every 1000 hours of operation 103
Every 2000 hours of operation 104
Every other year 105
Maintenance, 10h 107
Scrapers – Check, adjustment 107
Air circulation – Check 108
Coolant level – Check 108
Diesel engine Check oil level 109
Fuel tank – Filling 109
Hydraulic reservoir – Check fluid level 110
Maintenance – 50h 111
Hydraulic filter – Replacement 111
Tires – Air pressure – Wheel nuts – Tightening 113
Drum gearbox – Oil change 113
Steering hitch – Tightening 114
Air cleaner
– Check hoses and connections 115
Drum – Oil change 115
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Gearbox – Oil change 117
Maintenance – 250 / 750 / 1250 / 1750h 119
Rear axle differential – Check oil level 119
Rear axle planetary gears – Check oil level 120
Drum – Checking the oil level 120
Gearbox – Checking the oil level 121
Drum gearbox – Checking the oil level 122
Radiator – Check/Cleaning 122
Rubber elements and fastening screws – Check 123
Battery
– Check condition 123
Air conditioning (Optional)
– Inspection 124
Automatic Climate Control (Optional) – Inspection 124
Maintenance – 500 / 1500h 125
Air cleaner
Checking – Change the main air filter 125
Backup filter – Change 126
Air cleaner
– Cleaning 126
Rear axle differential – Check oil level 127
Rear axle planetary gears – Check oil level 127
Drum – Checking the oil level 128
Gearbox – Oil change 129
Drum gearbox – Checking the oil level 129
Radiator – Check/Cleaning 130
Fuel pre-filter – Replacement 130
Replacing the fuel filter 131
Diesel engine – Oil and Filter change 132
Hood, hinges – Lubrication 132
Seat bearing – Lubrication 133
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Maintenance – 1000h 135
Hydraulic filter – Replacement 135
Air cleaner
Checking – Change the main air filter 136
Backup filter – Change 137
Air cleaner
– Cleaning 138
Rear axle differential – Oil change 139
Rear axle planetary gear – Oil change 139
Drum – Checking the oil level 140
Gearbox – Oil change 141
Drum gearbox – Oil change 141
Radiator – Check/Cleaning 142
Fuel pre-filter – Replacement 142
Replacing the fuel filter 143
Diesel engine – Oil and Filter change 144
Seat bearing – Lubrication 145
Hydraulic reservoir – Draining 145
Fuel tank – Draining (Optional) 146
Air conditioning (Optional)
Fresh air filter – Change 146
Steering hitch – Tightening 147
Maintenance – 2000h 149
Hydraulic reservoir – Oil change 149
Hydraulic filter – Replacement 150
Drum gearbox – Oil change 151
Air cleaner
Checking – Change the main air filter 151
Backup filter – Change 152
Air cleaner
– Cleaning 152
Rear axle planetary gear – Oil change 153
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Rear axle differential – Oil change 154
Drum – Oil change 154
Gearbox – Oil change 156
Radiator – Check/Cleaning 156
Fuel pre-filter – Replacement 157
Replacing the fuel filter 157
Diesel engine – Oil and Filter change 158
Seat bearing – Lubrication 159
Hydraulic reservoir – Draining 159
Fuel tank – Draining (Optional) 160
Air conditioning (Optional)
Fresh air filter – Change 160
Automatic Climate Control (Optional)
– Overhaul 161
Drying filter – Check 161
Steering hitch – Tightening 162

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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