DYNAPAC Vibratory Roller CA3600 CA4600 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CA3600 CA4600 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CA3600 CA4600 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA3600 CA4600 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller CA3600  CA4600
Engine Deutz TCD 6.1 L06 4V (IIIB/T4i)
Engine Deutz TCD 2012 L06 2V (IIIA/T3)
Serial number 10000148xxA00xxxx 
Serial number 10000152xxA00xxxx 
Serial number 10000147xxA015846 
Serial number 10000151xxA010703

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 15
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
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Working capacity 18
General 20
Fluid filled tires (Ballasted tires) 21
Hydraulic system 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system/Transmission 23
Brake system 24
Steering system 24
Vibration system 24
Cab 24
FOPS and ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 25
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
Function descriptions 33
Warning indication – membrane panel (Keypad) 36
Display explanations 36
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Machine alarm 40
Dynapac Sub System (DSS) 41
“MAIN MENU” 42
“USER SETTINGS” 42
“SERVICE MENU” 43
“ABOUT” 44
Operator help when starting 45
Operator help Workmode 45
Instruments and controls, cab 46
Function description of instruments and controls in the cab 47
Using the cab controls 48
Defroster 48
Heat 48
AC/ACC 48
ACC – Control panel 49
Main display screen 49
ACC – Operation menus 49
Electrical system 51
Fuses in the main switchbox (Deutz) 52
Fuses at master switch (Deutz) 53
Fuse box at master switch (Deutz) 53
Fuses in cab 54
Operation 55
Before starting 55
Master switch – Switching on 55
Operator’s seat – Adjustment 55
Belt reminder 56
Operator’s seat, comfort – Adjustments 56
Control panel, adjustments 57
Parking brake 57
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Display – Control 58
Interlock 59
Operator position 59
View 60
Starting 61
Starting the engine 61
Display when activating choice via the button set 62
Alarm descriptions 62
Driving 63
Operating the roller 63
Machine with gear change in separate spring-return switch
(gear position switch) 63
Machine with speed limiter (speed potentiometer) – Optional 64
Slopes 65
Machine with TC (Anti-Spin) 66
Slopes (TC (Anti-Spin)) 66
Interlock/Emergency stop/Parking brake – Check 67
Burnout of DPF filter – (IIIB/T4i) 68
DPF displays 68
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional 70
Setting limit 70
Operation CMV 72
Vibration 73
Manual/Automatic vibration 73
Manual vibration – Switching on 73
Amplitude – Changeover 74
Adjustable (Variable) frequency – (Optional) 74
Braking 75
Normal braking 75
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Emergency braking 75
Switching off 76
Parking 76
Chocking the drums 76
Master switch 77
Long-term parking 79
Engine 79
Battery 79
Air cleaner, exhaust pipe 79
Fuel tank 79
Hydraulic reservoir 79
Tires (All-weather) 79
Hoods, tarpaulin 80
Miscellaneous 81
Lifting 81
Locking the articulation 81
Lifting the roller 82
Lifting the roller with jack: 82
Unlocking the articulation 83
Towing/Recovering 83
Short distance towing with the engine running 84
Short distance towing when the engine is inoperative 85
Towing the roller 86
Transport 86
Securing CA2500-CA4600 for loading 87
Operating instructions – Summary 89
Preventive maintenance 91
Acceptance and delivery inspection 91
Warranty 91
Maintenance – Lubricants and symbols 93
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Maintenance symbols 94
Maintenance – Maintenance schedule 95
Service and maintenance points 95
General 95
Periodic service (service message) – Optional 96
Every 10 hours of operation (Daily) 97
After the FIRST 50 hours of operation 97
Every 50 hours of operation (Weekly) 97
Every 250 / 750 / 1250 / 1750 hours of operation 98
Every 500 / 1500 hours of operation 98
Every 1000 hours of operation 99
Every 2000 hours of operation 100
Every other year 101
Service – Checklist 102
Maintenance, 10h 103
Scrapers – Check, adjustment 103
Scrapers, Pad-drum 104
Scrapers (Heavy duty), Pad drum 104
Flexible scrapers (Optional) 105
Air circulation – Check 105
Coolant level – Check 106
Diesel engine Check oil level 106
Fuel tank – Filling 107
Hydraulic reservoir – Check fluid level 107
Maintenance – 50h 109
Hydraulic filter – Replacement 109
Drum cartridge – Oil change 110
Tires – Air pressure – Wheel nuts – Tightening 111
Drum gearbox – Oil change 112
Steering hitch – Tightening 112
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Air cleaner
– Check hoses and connections 113
Maintenance measures – 250 h 115
Drum cartridge – Checking the oil level 115
Rear axle differential – Check oil level 116
Rear axle planetary gears – Check oil level 116
Drum gearbox – Checking the oil level 117
Radiator – Check/Cleaning 117
Rubber elements and fastening screws – Check 118
Battery
– Check condition 118
Air conditioning (Optional)
– Inspection 119
Automatic Climate Control (Optional) – Inspection 119
Maintenance measures – 500 h 121
Drum cartridge – Checking the oil level 121
Air cleaner
Checking – Change the main air filter 122
Backup filter – Change 122
Air cleaner
– Cleaning 123
Rear axle differential – Check oil level 124
Rear axle planetary gears – Check oil level 124
Drum gearbox – Checking the oil level 125
Radiator – Check/Cleaning 125
Fuel pre-filter – Replacement 126
Replacing the fuel filter 126
Hood, hinges – Lubrication 127
Diesel engine – Oil and Filter change 127
Seat bearing – Lubrication 128
Maintenance – 1000h 129
Hydraulic filter – Replacement 129
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Drum cartridge – Checking the oil level 130
Air cleaner
Checking – Change the main air filter 131
Backup filter – Change 132
Air cleaner
– Cleaning 132
Rear axle differential – Oil change 133
Rear axle planetary gear – Oil change 133
Drum gearbox – Oil change 134
Radiator – Check/Cleaning 134
Fuel pre-filter – Replacement 135
Replacing the fuel filter 135
Diesel engine – Oil and Filter change 136
Seat bearing – Lubrication 137
Hydraulic reservoir – Draining 137
Fuel tank – Draining (Optional) 138
Air conditioning (Optional)
Fresh air filter – Change 138
Steering hitch – Tightening 139
Maintenance – 2000h 141
Hydraulic reservoir – Oil change 141
Hydraulic filter – Replacement 142
Drum cartridge – Oil change 143
Drum gearbox – Oil change 144
Air cleaner
Checking – Change the main air filter 144
Backup filter – Change 145
Air cleaner
– Cleaning 145
Rear axle planetary gear – Oil change 146
Rear axle differential – Oil change 147
Radiator – Check/Cleaning 147
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Fuel pre-filter – Replacement 148
Replacing the fuel filter 148
Diesel engine – Oil and Filter change 149
Seat bearing – Lubrication 150
Hydraulic reservoir – Draining 150
Fuel tank – Draining (Optional) 151
Air conditioning (Optional)
Fresh air filter – Change 151
Automatic Climate Control (Optional)
– Overhaul 152
Drying filter – Check 152
Steering hitch – Tightening 153

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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