DYNAPAC Vibratory Roller CA362 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA362 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA362 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

Language : English
Pages :121
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA362 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

ICA362-4EN3.pdf
Driving & Maintenance
Vibratory roller CA362
Engine Cummins QSB 6.7C
Serial number 72X21159 10000117x0A000001

Table of Contents
Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Strike-off blade ……………………………………………………………………………….. 9
Air conditioning……………………………………………………………………………… 10
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting………………………………………………………………………………… 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
ICA362-4EN3.pdf 2012-06-12
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
Tightening torque ………………………………………………………………………….. 20
ROPS – bolts ………………………………………………………………………………… 21
Hydraulic system…………………………………………………………………………… 21
Automatic Climate Control (ACC) (Optional)……………………………………… 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Locations – Instruments and controls ……………………………………………….. 29
Locations – Control panel and controls……………………………………………… 30
Function descriptions …………………………………………………………………….. 31
Controls in the cab ………………………………………………………………………… 34
Function description of instruments and controls in the cab ………………… 35
Electrical system………………………………………………………………………………………… 36
Fuses ………………………………………………………………………………………….. 36
Fuses in cab…………………………………………………………………………………. 38
Main fuses……………………………………………………………………………………. 38
Fuses at battery master disconnect switch ……………………………………….. 39
Relays …………………………………………………………………………………………. 39
Relays in cab………………………………………………………………………………… 40
Operation ………………………………………………………………………………………………………………. 41
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Before starting …………………………………………………………………………………………… 41
Master switch – Switching on…………………………………………………………… 41
Operator’s seat – Adjusting…………………………………………………………….. 41
Control unit – Setting ……………………………………………………………………… 42
Operator’s seat in cab – Adjusting ……………………………………………………. 42
Instruments and lamps – Checking………………………………………………….. 43
Parking brake – Check……………………………………………………………………. 43
Interlock……………………………………………………………………………………….. 44
Operator position…………………………………………………………………………… 44
View ……………………………………………………………………………………………. 45
Strike-off blade (Optional) ………………………………………………………………. 45
Starting …………………………………………………………………………………………………….. 46
Starting the engine ………………………………………………………………………… 46
Operating………………………………………………………………………………………………….. 47
Operating the roller ……………………………………………………………………….. 47
Operation of strike-off blade (Optional) …………………………………………….. 49
Operating on difficult surfaces (Optional)………………………………………….. 50
Drive, drum/wheels ……………………………………………………………………….. 50
Vibration …………………………………………………………………………………………………… 50
Amplitude/frequency – Changeover………………………………………………….. 50
Manual vibration – Switching on ………………………………………………………. 51
Braking …………………………………………………………………………………………………….. 51
Emergency braking ……………………………………………………………………….. 51
Normal braking……………………………………………………………………………… 52
Switching off…………………………………………………………………………………. 52
Parking …………………………………………………………………………………………………….. 53
Chocking the drums ………………………………………………………………………. 53
Master switch ……………………………………………………………………………….. 53
Long-term parking…………………………………………………………………………………………………… 55
Engine …………………………………………………………………………………………. 55
ICA362-4EN3.pdf 2012-06-12
Battery…………………………………………………………………………………………. 55
Air cleaner, exhaust pipe………………………………………………………………… 55
Fuel tank ……………………………………………………………………………………… 55
Hydraulic reservoir ………………………………………………………………………… 55
Tires (All-weather)…………………………………………………………………………. 55
Steering cylinder, hinges, etc. …………………………………………………………. 56
Hoods, tarpaulin ……………………………………………………………………………. 56
Miscellaneous ………………………………………………………………………………………………………… 57
Lifting ……………………………………………………………………………………………………….. 57
Locking the articulation ………………………………………………………………….. 57
Lifting the roller……………………………………………………………………………… 57
Unlocking the articulation ……………………………………………………………….. 58
Towing/Recovering…………………………………………………………………………………….. 58
Towing ……………………………………………………………………………………………………… 58
Alternative 1 …………………………………………………………………………………. 58
Short distance towing with the engine running…………………………………… 58
Alternative 2 …………………………………………………………………………………. 59
Towing short distances where the engine is inoperative……………………… 59
Rear axle brake…………………………………………………………………………….. 59
Drum gearbox brake ……………………………………………………………………… 59
Drum gearbox brake (Option) …………………………………………………………. 60
Towing the roller……………………………………………………………………………. 61
Roller prepared for transport …………………………………………………………… 61
Operating instructions – Summary …………………………………………………………………………….. 63
Preventive maintenance ………………………………………………………………………………………….. 65
Acceptance and delivery inspection…………………………………………………. 65
Warranty………………………………………………………………………………………. 65
Maintenance – Lubricants and symbols ……………………………………………………………………… 67
Maintenance symbols ……………………………………………………………………. 69
Maintenance – Maintenance schedule ……………………………………………………………………….. 71
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Service and maintenance points ……………………………………………………… 71
General ……………………………………………………………………………………….. 71
Every 10 hours of operation (Daily)………………………………………………….. 72
After the FIRST 50 hours of operation ……………………………………………… 72
Every 50 hours of operation (Weekly)………………………………………………. 73
Every 250 hours of operation (Monthly) ……………………………………………. 73
Every 500 hours of operation (Every three months) …………………………… 74
Every 1000 hours of operation (Every six months) …………………………….. 74
Every 2000 hours of operation (Yearly) ……………………………………………. 75
Maintenance, 10h …………………………………………………………………………………………………… 77
Scrapers – Check, adjustment…………………………………………………………. 77
Scrapers, Pad-drum ………………………………………………………………………. 78
Flexible scrapers (Optional) ……………………………………………………………. 78
Air circulation – Check ……………………………………………………………………. 79
Coolant level – Check …………………………………………………………………….. 79
Diesel engine Check oil level …………………………………………………………. 80
Hydraulic reservoir – Check fluid level………………………………………………. 80
Fuel tank – Filling…………………………………………………………………………… 81
Brakes – Check……………………………………………………………………………… 82
Maintenance – 50h ………………………………………………………………………………………………….. 83
Air cleaner
Checking – Change the main air filter……………………………………………….. 83
Backup filter – Change……………………………………………………………………. 84
Air cleaner
– Cleaning…………………………………………………………………………………….. 84
Articulation – Lubrication…………………………………………………………………. 85
Steering joint – Lubrication ……………………………………………………………… 85
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 86
Automatic Climate Control (Optional) – Inspection ……………………………… 86
Strike-off blade (Optional)
– Lubrication …………………………………………………………………………………. 87
ICA362-4EN3.pdf 2012-06-12
Maintenance – 250h ………………………………………………………………………………………………… 89
Rear axle differential – Check oil level………………………………………………. 89
Rear axle planetary gears – Check oil level……………………………………….. 90
Drum gearbox – Checking the oil level ……………………………………………… 90
Drum cartridge – Checking the oil level …………………………………………….. 91
Drum cartridge – Cleaning the ventilation screw ………………………………… 92
Radiator – Check/Cleaning ……………………………………………………………… 92
Bolted joints – Checking tightening torque…………………………………………. 92
Rubber elements and fastening screws – Check………………………………… 93
Battery – Check electrolyte level………………………………………………………. 93
Battery cell …………………………………………………………………………………… 94
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 94
Maintenance – 500h ………………………………………………………………………………………………… 95
Replacing the fuel filter…………………………………………………………………… 95
Controls and moving joints – Lubrication …………………………………………… 96
Fuel pre-filter – Cleaning…………………………………………………………………. 96
Diesel engine – Oil and Filter change ……………………………………………….. 97
Steering chain and seat bearing – Lubrication……………………………………. 97
Seat bearing – Lubrication ………………………………………………………………. 98
Maintenance – 1000h ………………………………………………………………………………………………. 99
Hydraulic filter – Replacement …………………………………………………………. 99
Hydraulic reservoir – Draining………………………………………………………… 100
Fuel tank – Drainage…………………………………………………………………….. 101
Rear axle differential – Oil change………………………………………………….. 101
Rear axle’s planetary gears – Draining the oil ………………………………….. 102
Rear axle’s planetary gears – Oil change – Oil filling …………………………. 103
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 103
Maintenance – 2000h …………………………………………………………………………………………….. 105

PLEASE NOTE :

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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