DYNAPAC Vibratory Roller CA402D Engine Cummins QSB 4.5 Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA402D Engine Cummins QSB 4.5 Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA402D Engine Cummins QSB 4.5 Instructions Manual PDF DOWNLOAD

Language : English
Pages :119
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File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA402D Engine Cummins QSB 4.5 Instructions Manual PDF DOWNLOAD

ICA402-4EN3.pdf
Driving & Maintenance
Vibratory roller CA402D
Engine Cummins QSB 4.5
Serial number 69411612 10000118x0A000001

Table of Contents
Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting………………………………………………………………………………… 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
ICA402-4EN3.pdf 2012-06-12
General ……………………………………………………………………………………….. 18
Tightening torque ………………………………………………………………………….. 20
ROPS – bolts ………………………………………………………………………………… 21
Hydraulic system…………………………………………………………………………… 21
Automatic Climate Control (ACC) (Optional)……………………………………… 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plate …………………………………………………………………………………. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Locations – Instruments and controls ……………………………………………….. 29
Locations – Control panel and controls……………………………………………… 30
Function descriptions …………………………………………………………………….. 30
Controls in the cab ………………………………………………………………………… 34
Function description of instruments and controls in the cab ………………… 35
Electrical system………………………………………………………………………………………… 36
Fuses ………………………………………………………………………………………….. 36
Fuses in cab…………………………………………………………………………………. 38
Main fuses……………………………………………………………………………………. 38
Fuses at battery master disconnect switch ……………………………………….. 39
Relays …………………………………………………………………………………………. 39
Relays in cab………………………………………………………………………………… 40
Operation ………………………………………………………………………………………………………………. 41
Before starting …………………………………………………………………………………………… 41
2012-06-12 ICA402-4EN3.pdf
Master switch – Switching on…………………………………………………………… 41
Operator’s seat – Adjusting…………………………………………………………….. 41
Control unit – Setting ……………………………………………………………………… 42
Operator’s seat in cab – Adjusting ……………………………………………………. 42
Instruments and lamps – Checking………………………………………………….. 43
Parking brake – Check……………………………………………………………………. 43
Interlock……………………………………………………………………………………….. 44
Operator position…………………………………………………………………………… 44
View ……………………………………………………………………………………………. 45
Starting …………………………………………………………………………………………………….. 46
Starting the engine ………………………………………………………………………… 46
Operating………………………………………………………………………………………………….. 47
Operating the roller ……………………………………………………………………….. 47
Operating on difficult surfaces (Optional)………………………………………….. 49
Drive, drum/wheels ……………………………………………………………………….. 49
Vibration …………………………………………………………………………………………………… 50
Amplitude/frequency – Changeover………………………………………………….. 50
Manual vibration – Switching on ………………………………………………………. 50
Braking …………………………………………………………………………………………………….. 51
Emergency braking ……………………………………………………………………….. 51
Normal braking……………………………………………………………………………… 51
Switching off…………………………………………………………………………………. 52
Parking …………………………………………………………………………………………………….. 52
Chocking the drums ………………………………………………………………………. 52
Master switch ……………………………………………………………………………….. 52
Long-term parking…………………………………………………………………………………………………… 53
Engine …………………………………………………………………………………………. 53
Battery…………………………………………………………………………………………. 53
Air cleaner, exhaust pipe………………………………………………………………… 53
Fuel tank ……………………………………………………………………………………… 53
ICA402-4EN3.pdf 2012-06-12
Hydraulic reservoir ………………………………………………………………………… 53
Tires (All-weather)…………………………………………………………………………. 53
Steering cylinder, hinges, etc. …………………………………………………………. 54
Hoods, tarpaulin ……………………………………………………………………………. 54
Miscellaneous ………………………………………………………………………………………………………… 55
Lifting ……………………………………………………………………………………………………….. 55
Locking the articulation ………………………………………………………………….. 55
Lifting the roller……………………………………………………………………………… 55
Unlocking the articulation ……………………………………………………………….. 56
Towing/Recovering…………………………………………………………………………………….. 56
Alternative 1 …………………………………………………………………………………. 56
Short distance towing with the engine running…………………………………… 56
Alternative 2 …………………………………………………………………………………. 57
Towing short distances where the engine is inoperative……………………… 57
Rear axle brake…………………………………………………………………………….. 57
Drum gearbox brake ……………………………………………………………………… 57
Drum gearbox brake (Option) …………………………………………………………. 58
Towing the roller……………………………………………………………………………. 59
Roller prepared for transport …………………………………………………………… 59
Operating instructions – Summary …………………………………………………………………………….. 61
Preventive maintenance ………………………………………………………………………………………….. 63
Acceptance and delivery inspection…………………………………………………. 63
Warranty………………………………………………………………………………………. 63
Maintenance – Lubricants and symbols ……………………………………………………………………… 65
Maintenance symbols ……………………………………………………………………. 67
Maintenance – Maintenance schedule ……………………………………………………………………….. 69
Service and maintenance points ……………………………………………………… 69
General ……………………………………………………………………………………….. 69
Every 10 hours of operation (Daily)………………………………………………….. 70
After the FIRST 50 hours of operation ……………………………………………… 70
2012-06-12 ICA402-4EN3.pdf
Every 50 hours of operation (Weekly)………………………………………………. 71
Every 250 hours of operation (Monthly) ……………………………………………. 71
Every 500 hours of operation (Every three months) …………………………… 72
Every 1000 hours of operation (Every six months) …………………………….. 72
Every 2000 hours of operation (Yearly) ……………………………………………. 73
Maintenance, 10h …………………………………………………………………………………………………… 75
Scrapers – Check, adjustment…………………………………………………………. 75
Flexible scrapers (Optional) ……………………………………………………………. 75
Air circulation – Check ……………………………………………………………………. 76
Coolant level – Check …………………………………………………………………….. 76
Diesel engine Check oil level …………………………………………………………. 77
Hydraulic reservoir – Check fluid level………………………………………………. 77
Fuel tank – Filling…………………………………………………………………………… 78
Brakes – Check……………………………………………………………………………… 79
Maintenance – 50h ………………………………………………………………………………………………….. 81
Air cleaner
Checking – Change the main air filter……………………………………………….. 81
Backup filter – Change……………………………………………………………………. 82
Air cleaner
– Cleaning…………………………………………………………………………………….. 82
Articulation – Lubrication…………………………………………………………………. 83
Steering joint – Lubrication ……………………………………………………………… 83
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 84
Automatic Climate Control (Optional) – Inspection ……………………………… 84
Maintenance – 250h ………………………………………………………………………………………………… 87
Rear axle differential – Check oil level………………………………………………. 87
Rear axle planetary gears – Check oil level……………………………………….. 88
Drum gearbox – Checking the oil level ……………………………………………… 88
Drum cartridge – Checking the oil level …………………………………………….. 89
Drum cartridge – Cleaning the ventilation screw ………………………………… 90
ICA402-4EN3.pdf 2012-06-12
Radiator – Check/Cleaning ……………………………………………………………… 90
Bolted joints – Checking tightening torque…………………………………………. 90
Rubber elements and fastening screws – Check………………………………… 91
Battery – Check electrolyte level………………………………………………………. 91
Battery cell …………………………………………………………………………………… 92
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 92
Maintenance – 500h ………………………………………………………………………………………………… 93
Replacing the fuel filter…………………………………………………………………… 93
Controls and moving joints – Lubrication …………………………………………… 94
Fuel pre-filter – Cleaning…………………………………………………………………. 94
Diesel engine – Oil and Filter change ……………………………………………….. 95
Steering chain and seat bearing – Lubrication……………………………………. 95
Seat bearing – Lubrication ………………………………………………………………. 96
Maintenance – 1000h ………………………………………………………………………………………………. 97
Hydraulic filter – Replacement …………………………………………………………. 97
Hydraulic reservoir – Draining………………………………………………………….. 98
Fuel tank – Drainage………………………………………………………………………. 99
Rear axle differential – Oil change……………………………………………………. 99
Rear axle’s planetary gears – Draining the oil ………………………………….. 100
Rear axle’s planetary gears – Oil change – Oil filling …………………………. 101
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 101
Maintenance – 2000h …………………………………………………………………………………………….. 103
Hydraulic reservoir – Oil change…………………………………………………….. 103
Drum cartridge – Oil change ………………………………………………………….. 104
Drum gearbox – Oil change …………………………………………………………… 105
Forward/Reverse lever
– Lubrication ………………………………………………………………………………. 105
Steering hitch – Check………………………………………………………………….. 106
2012-06-12 ICA402-4EN3.pdf
Automatic Climate Control (Optional)
– Overhaul ………………………………………………………………………………….. 106
Compressor – Check (Optional) …………………………………………………….. 107
Drying filter – Check……………………………………………………………………… 107

PLEASE NOTE :

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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