DYNAPAC Vibratory Roller CA4600 CA5000 CA5500 CA6000 CA6500 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA4600 CA5000 CA5500 CA6000 CA6500 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA4600 CA5000 CA5500 CA6000 CA6500 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :178
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA4600 CA5000 CA5500 CA6000 CA6500 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance 4812163801_A.pdf
Vibratory roller CA4600  CA5000  CA5500  CA6000  CA6500
Engine Cummins B4.5 (stage V/T4f)
Serial number  
10000173xxA024508
10000174xxA023601 
10000175xxA024527
 10000176xxA023681
10000177xxA023604

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Welding ……………………………………………………………………………………….. 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
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Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 23
CO2-emission……………………………………………………………………………….. 23
Liquid-filled tyres (Ballastade tyres)…………………………………….. 23
Hydraulic system…………………………………………………………………………… 24
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 24
Tightening torque ………………………………………………………………………….. 25
Machine description ………………………………………………………………………………………………… 27
Diesel engine ……………………………………………………………………………….. 27
Electrical system …………………………………………………………………………… 27
Propulsion system/Transmission …………………………………………………….. 27
Brake system ……………………………………………………………………………….. 27
Steering system ……………………………………………………………………………. 27
Vibration system……………………………………………………………………………. 28
Cab……………………………………………………………………………………………… 28
FOPS and ROPS ………………………………………………………………………….. 28
Identification ……………………………………………………………………………………………… 29
Product and component plates ……………………………………………………….. 29
Product identification number on the frame ………………………………………. 29
Machine plate……………………………………………………………………………….. 30
Explanation of 17PIN serial number…………………………………………………. 30
Engine plates ……………………………………………………………………………….. 31
Decals………………………………………………………………………………………………………. 32
Location – decals …………………………………………………………………………… 32
Location – decals, CALIFORNIA ……………………………………………………… 33
Safety decals………………………………………………………………………………… 33
Info decals……………………………………………………………………………………. 36
Instruments/Controls ………………………………………………………………………………….. 37
Control panel and controls ……………………………………………………………… 37
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Function descriptions …………………………………………………………………….. 38
Warning indication – membrane panel (Keypad)………………………………… 41
Display explanations ……………………………………………………………………… 41
Machine alarm………………………………………………………………………………. 45
DEF-displays (Urea tank level) ……………………………………………………….. 46
DEF-displays (Urea quality) ……………………………………………………………. 47
DEF displays (EAT – Tampering) …………………………………………………….. 48
DEF displays (Exhaust cleaning lamp) …………………………………………….. 49
DEF displays (Exhaust cleaning lamp disabled (inhibit) ……………………… 50
Dynapac Sub System (DSS)…………………………………………………………… 51
“MAIN MENU” ………………………………………………………………………………. 52
“USER SETTINGS” ………………………………………………………….. 52
“MACHINE SETTINGS”…………………………………………………….. 53
“SERVICE MENU”……………………………………………………………. 53
“ABOUT”…………………………………………………………………………. 54
Operator help when starting……………………………………………………………. 55
Operator help Workmode……………………………………………………………….. 55
Display when activating choice via the button set………………………………. 56
Instruments and controls, cab …………………………………………………………. 57
Function description of instruments and controls in the cab ………………… 58
Using the cab controls……………………………………………………………………. 59
Defroster …………………………………………………………………………. 59
Heat ……………………………………………………………………………….. 59
AC/ACC ………………………………………………………………………….. 59
ACC – Control panel ………………………………………………………………………. 60
Main display screen ………………………………………………………………………. 60
ACC – Operation menus…………………………………………………………………. 60
Electrical system………………………………………………………………………………………… 62
Fuses in the main switchbox. ………………………………………………………….. 63
Fuses at the master switch. ……………………………………………………………. 64
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Fuse box at master switch ……………………………………………………………… 64
Electricity for Urea system ……………………………………………………………… 65
Fuses in cab…………………………………………………………………………………. 65
Operation ………………………………………………………………………………………………………………. 67
Before starting …………………………………………………………………………………………… 67
Master switch – Switching on…………………………………………………………… 67
Operator’s seat – Adjustment…………………………………………………………… 67
Belt reminder………………………………………………………………………………… 68
Operator’s seat, comfort – Adjustments…………………………………………….. 68
Control panel, adjustments …………………………………………………………….. 69
Parking brake ……………………………………………………………………………….. 69
Display – Control……………………………………………………………………………. 70
Interlock……………………………………………………………………………………….. 71
Operator position…………………………………………………………………………… 71
View ……………………………………………………………………………………………. 72
Starting …………………………………………………………………………………………………….. 73
Starting the engine ………………………………………………………………………… 73
Driving ……………………………………………………………………………………………………… 74
Operating the roller ……………………………………………………………………….. 74
Machine with gear change in separate spring-return switch
(gear position switch)………………………………………………………… 74
Machine with speed limiter (speed potentiometer) – Optional….. 75
Slopes…………………………………………………………………………….. 76
Machine with TC (Anti-Spin) ………………………………………………. 77
Slopes (TC (Anti-Spin))……………………………………………………… 77
Interlock/Emergency stop/Parking brake – Check ………………………………. 78
Vibration …………………………………………………………………………………………………… 78
Manual/Automatic vibration…………………………………………………………….. 78
Manual vibration – Switching on ………………………………………………………. 79
Amplitude – Changeover ………………………………………………………………… 79
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Seismic – (Optional)……………………………………………………………………….. 80
Adjustable (Variable) frequency – (Optional) ……………………………………… 80
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional……………………………………………………………………………. 81
Setting limit…………………………………………………………………………………… 82
Operation CMV …………………………………………………………………………….. 82
Braking …………………………………………………………………………………………………….. 83
Normal braking……………………………………………………………………………… 83
Emergency braking ……………………………………………………………………….. 83
Switching off…………………………………………………………………………………. 84
Parking …………………………………………………………………………………………………….. 84
Chocking the drums ………………………………………………………………………. 84
Master switch ……………………………………………………………………………….. 85
Long-term parking…………………………………………………………………………………………………… 87
Engine …………………………………………………………………………………………. 87
Battery…………………………………………………………………………………………. 87
Air cleaner, exhaust pipe………………………………………………………………… 87
Fuel tank ……………………………………………………………………………………… 87
Hydraulic reservoir ………………………………………………………………………… 87
Tires (All-weather)…………………………………………………………………………. 87
Hoods, tarpaulin ……………………………………………………………………………. 88
Urea tank (DEF tank) …………………………………………………………………….. 88
Miscellaneous ………………………………………………………………………………………………………… 89
Lifting ……………………………………………………………………………………………………….. 89
Locking the articulation ………………………………………………………………….. 89
Lifting the roller……………………………………………………………………………… 89
Lifting the roller with jack:……………………………………………………………….. 90
Unlocking the articulation ……………………………………………………………….. 90
Towing/Recovering…………………………………………………………………………………….. 90
Short distance towing with the engine running…………………………………… 91
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Short distance towing when the engine is inoperative. ……………………….. 92
Towing the roller……………………………………………………………………………. 93
Transport ………………………………………………………………………………………………….. 93
Securing CA2500-CA4600 for loading ……………………………………………… 94
Securing CA5000/5500/6000/6500 for loading ………………………………….. 96
Operating instructions – Summary …………………………………………………………………………….. 99
Preventive maintenance ………………………………………………………………………………………… 101
Acceptance and delivery inspection……………………………………………….. 101
Warranty…………………………………………………………………………………….. 101
Maintenance – Lubricants and symbols ……………………………………………………………………. 103
Maintenance symbols ………………………………………………………………….. 104
Maintenance – Maintenance schedule ……………………………………………………………………… 105
Service and maintenance points ……………………………………………………. 105
General ……………………………………………………………………………………… 105
Periodic service (service message) – Optional…………………………………. 106
Every 10 hours of operation (Daily)………………………………………………… 107
After the FIRST 50 hours of operation ……………………………………………. 107
Every 50 hours of operation (Weekly)…………………………………………….. 107
Every 250 / 750 / 1250 / 1750 hours of operation …………………………….. 108
Every 500 / 1500 hours of operation ………………………………………………. 108
Every 1000 hours of operation ………………………………………………………. 109
Every 2000 hours of operation ………………………………………………………. 110
Every other year………………………………………………………………………….. 111
Maintenance, 10h …………………………………………………………………………………………………. 113
Scrapers – Check, adjustment……………………………………………………….. 113
Scrapers, Pad-drum …………………………………………………………………….. 114
Scrapers (Heavy duty), Pad drum………………………………………………….. 114
Flexible scrapers (Optional) ………………………………………………………….. 115
Air circulation – Check ………………………………………………………………….. 115
Coolant level – Check …………………………………………………………………… 116
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Diesel engine Check oil level ……………………………………………………….. 116
Fuel tank – Filling…………………………………………………………………………. 117
Urea tank – Refilling……………………………………………………………………… 118
Hydraulic reservoir – Check fluid level…………………………………………….. 118
Maintenance, first 50h……………………………………………………………………………………………. 119
Hydraulic filter – Replacement ……………………………………………………….. 119
Drum cartridge – Oil change ………………………………………………………….. 120
Tires – Air pressure – Wheel nuts – Tightening …………………………………. 121
Drum gearbox – Oil change …………………………………………………………… 122
Steering hitch – Tightening ……………………………………………………………. 122
Maintenance – 50h ………………………………………………………………………………………………… 123
Air cleaner Check hoses and connections …………………………………………………….. 123
Pre-fuel filter – Draining ………………………………………………………………… 124
Maintenance measures – 250 h ………………………………………………………………………………. 125
Drum cartridge – Checking the oil level …………………………………………… 125
Drum cartridge – Cleaning the ventilation screw ………………………………. 126
Rear axle differential – Check oil level…………………………………………….. 126
Rear axle planetary gears – Check oil level……………………………………… 127
Drum gearbox – Checking the oil level ……………………………………………. 127
Radiator – Check/Cleaning ……………………………………………………………. 128
Rubber elements and fastening screws – Check………………………………. 128
Battery
– Check condition ………………………………………………………………………… 129
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 129
Automatic Climate Control (Optional) – Inspection ……………………………. 130
Maintenance measures – 500 h ………………………………………………………………………………. 131
Drum cartridge – Checking the oil level …………………………………………… 131
Drum cartridge – Cleaning the ventilation screw ………………………………. 132
Checking – Change the main air filter……………………………………………… 132
Backup filter – Change………………………………………………………………….. 133
Air cleaner- Cleaning…………………………………………………………………………………… 133
Rear axle differential – Check oil level…………………………………………….. 134
Rear axle planetary gears – Check oil level……………………………………… 134
Drum gearbox – Checking the oil level ……………………………………………. 135
Radiator – Check/Cleaning ……………………………………………………………. 135
The engine fuel filter – replacement/cleaning …………………………………… 136
Diesel engine – Oil and Filter change ……………………………………………… 137
Hood, hinges – Lubrication ……………………………………………………………. 137
Seat bearing – Lubrication …………………………………………………………….. 138
Maintenance – 1000h …………………………………………………………………………………………….. 139
Hydraulic filter – Replacement ……………………………………………………….. 139
Drum cartridge – Checking the oil level …………………………………………… 140
Drum cartridge – Cleaning the ventilation screw ………………………………. 141
Air cleaner
Checking – Change the main air filter……………………………………………… 141
Backup filter – Change………………………………………………………………….. 142
Cleaning…………………………………………………………………………………… 143
Rear axle differential – Oil change………………………………………………….. 144
Rear axle planetary gear – Oil change ……………………………………………. 144
Drum gearbox – Oil change …………………………………………………………… 145
Radiator – Check/Cleaning ……………………………………………………………. 145
The engine fuel filter – replacement/cleaning …………………………………… 146
Diesel engine – Oil and Filter change ……………………………………………… 147
Seat bearing – Lubrication …………………………………………………………….. 148
Hydraulic reservoir – Draining………………………………………………………… 148
Fuel tank – Draining (Optional) ………………………………………………………. 149
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Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 149
Steering hitch – Tightening ……………………………………………………………. 150
Maintenance – 2000h …………………………………………………………………………………………….. 151
Hydraulic reservoir – Oil change…………………………………………………….. 151
Hydraulic filter – Replacement ……………………………………………………….. 152
Drum cartridge – Oil change ………………………………………………………….. 153
Drum cartridge – Cleaning the ventilation screw ………………………………. 154
Air cleaner
Checking – Change the main air filter……………………………………………… 154
Backup filter – Change………………………………………………………………….. 155
Cleaning…………………………………………………………………………………… 155
Rear axle planetary gear – Oil change ……………………………………………. 156
Rear axle differential – Oil change………………………………………………….. 157
Drum gearbox – Oil change …………………………………………………………… 157
Radiator – Check/Cleaning ……………………………………………………………. 158
The engine fuel filter – replacement/cleaning …………………………………… 158
Diesel engine – Oil and Filter change ……………………………………………… 159
Seat bearing – Lubrication …………………………………………………………….. 160
Hydraulic reservoir – Draining………………………………………………………… 160
Fuel tank – Draining (Optional) ………………………………………………………. 161
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 161
Overhaul ………………………………………………………………………………….. 162
Drying filter – Check……………………………………………………………………… 162
Steering hitch – Tightening ……………………………………………………………. 163
Replacing the urea pump filter ………………………………………………………. 164
Replacing the urea tank suction filter ……………………………………………… 165

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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