DYNAPAC Vibratory Roller CA5000 CA5500 CA6000 CA6500 Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA5000 CA5500 CA6000 CA6500 Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA5000 CA5500 CA6000 CA6500 Instruction Manual PDF DOWNLOAD

Language : English
Pages :170
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA5000 CA5500 CA6000 CA6500 Instruction Manual PDF DOWNLOAD

Operating & Maintenance 4812158701_G.pdf
Vibratory roller CA5000 CA5500 CA6000 CA6500
Engine Deutz TCD 6.1 L06 4V (IIIB/T4i) Deutz TCD 2012 L06 2V (IIIA/T3)
Serial number 10000129xxA007868 – 023452
10000130xxA008183 – 022291
10000131xxA007867 – 023318
10000132xxA008433 – 022340
10000133xxA008761 –
10000134xxA010086 –
10000135xxA008900 –
10000136xxA009813-

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Welding ……………………………………………………………………………………….. 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 22
Liquid-filled tyres (Ballastade tyres)…………………………………….. 22
Hydraulic system…………………………………………………………………………… 23
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 23
Tightening torque ………………………………………………………………………….. 24
Machine description ………………………………………………………………………………………………… 25
Diesel engine ……………………………………………………………………………….. 25
Electrical system …………………………………………………………………………… 25
Propulsion system/Transmission …………………………………………………….. 25
Brake system ……………………………………………………………………………….. 26
Steering system ……………………………………………………………………………. 26
Vibration system……………………………………………………………………………. 26
Cab……………………………………………………………………………………………… 26
FOPS and ROPS ………………………………………………………………………….. 26
Identification ……………………………………………………………………………………………… 27
Product and component plates ……………………………………………………….. 27
Product identification number on the frame ………………………………………. 27
Machine plate……………………………………………………………………………….. 28
Explanation of 17PIN serial number…………………………………………………. 28
Engine plates ……………………………………………………………………………….. 29
Decals………………………………………………………………………………………………………. 30
Location – decals …………………………………………………………………………… 30
Safety decals………………………………………………………………………………… 31
Info decals……………………………………………………………………………………. 33
Instruments/Controls ………………………………………………………………………………….. 34
Control panel and controls ……………………………………………………………… 34
Function descriptions …………………………………………………………………….. 35
Warning indication – membrane panel (Keypad)………………………………… 38
Display explanations ……………………………………………………………………… 39
Machine alarm………………………………………………………………………………. 42
Dynapac Sub System (DSS)…………………………………………………………… 43
“MAIN MENU” ………………………………………………………………………………. 44
“USER SETTINGS” ………………………………………………………….. 44
“SERVICE MENU”……………………………………………………………. 45
“ABOUT”…………………………………………………………………………. 46
Operator help when starting……………………………………………………………. 47
Operator help Workmode……………………………………………………………….. 47
Display when activating choice via the button set………………………………. 48
Instruments and controls, cab …………………………………………………………. 49
Function description of instruments and controls in the cab ………………… 50
Using the cab controls……………………………………………………………………. 51
Defroster …………………………………………………………………………. 51
Heat ……………………………………………………………………………….. 51
AC/ACC ………………………………………………………………………….. 51
ACC – Control panel ………………………………………………………………………. 52
Main display screen ………………………………………………………………………. 52
ACC – Operation menus…………………………………………………………………. 52
Electrical system………………………………………………………………………………………… 54
Fuses in the main switchbox (Deutz) ……………………………………………….. 55
Fuses at master switch (Deutz)……………………………………………………….. 56
Fuse box at master switch (Deutz)…………………………………………………… 56
Fuses in cab…………………………………………………………………………………. 57
Operation ………………………………………………………………………………………………………………. 59
Before starting …………………………………………………………………………………………… 59
Master switch – Switching on…………………………………………………………… 59
Operator’s seat – Adjustment…………………………………………………………… 59
Belt reminder………………………………………………………………………………… 60
Operator’s seat, comfort – Adjustments…………………………………………….. 60
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Control panel, adjustments …………………………………………………………….. 61
Parking brake ……………………………………………………………………………….. 61
Display – Control……………………………………………………………………………. 62
Interlock……………………………………………………………………………………….. 63
Operator position…………………………………………………………………………… 63
View ……………………………………………………………………………………………. 64
Starting …………………………………………………………………………………………………….. 65
Starting the engine ………………………………………………………………………… 65
Driving ……………………………………………………………………………………………………… 66
Operating the roller ……………………………………………………………………….. 66
Machine with gear change in separate spring-return switch
(gear position switch)………………………………………………………… 66
Machine with speed limiter (speed potentiometer) – Optional….. 67
Slopes…………………………………………………………………………….. 68
Machine with TC (Anti-Spin) ………………………………………………. 69
Slopes (TC (Anti-Spin))……………………………………………………… 69
Interlock/Emergency stop/Parking brake – Check ………………………………. 70
Burnout of DPF filter – (IIIB/T4i)……………………………………………………….. 71
DPF displays ………………………………………………………………………………… 71
Vibration …………………………………………………………………………………………………… 73
Manual/Automatic vibration…………………………………………………………….. 73
Manual vibration – Switching on ………………………………………………………. 73
Amplitude – Changeover ………………………………………………………………… 74
Seismic – (Optional)……………………………………………………………………….. 74
Adjustable (Variable) frequency – (Optional) ……………………………………… 75
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) – Optional……………………………………………………………………………. 75
Setting limit…………………………………………………………………………………… 76
Operation CMV …………………………………………………………………………….. 77
Braking …………………………………………………………………………………………………….. 78
Normal braking……………………………………………………………………………… 78
Emergency braking ……………………………………………………………………….. 78
Switching off…………………………………………………………………………………. 79
Parking …………………………………………………………………………………………………….. 79
Chocking the drums ………………………………………………………………………. 79
Master switch ……………………………………………………………………………….. 80
Long-term parking…………………………………………………………………………………………………… 81
Engine …………………………………………………………………………………………. 81
Battery…………………………………………………………………………………………. 81
Air cleaner, exhaust pipe………………………………………………………………… 81
Fuel tank ……………………………………………………………………………………… 81
Hydraulic reservoir ………………………………………………………………………… 81
Hoods, tarpaulin ……………………………………………………………………………. 81
Tires (All-weather)…………………………………………………………………………. 82
Miscellaneous ………………………………………………………………………………………………………… 83
Lifting ……………………………………………………………………………………………………….. 83
Locking the articulation ………………………………………………………………….. 83
Lifting the roller……………………………………………………………………………… 84
Lifting the roller with jack:……………………………………………………………….. 84
Unlocking the articulation ……………………………………………………………….. 85
Towing/Recovering…………………………………………………………………………………….. 85
Short distance towing with the engine running…………………………………… 86
Short distance towing when the engine is inoperative. ……………………….. 87
Towing the roller……………………………………………………………………………. 88
Transport ………………………………………………………………………………………………….. 88
Securing CA5000/5500/6000/6500 for loading ………………………………….. 89
Operating instructions – Summary …………………………………………………………………………….. 91
Preventive maintenance ………………………………………………………………………………………….. 93
Acceptance and delivery inspection…………………………………………………. 93
Warranty………………………………………………………………………………………. 93
Maintenance ………………………………………………………………………………………………………….. 95
Lubricants and symbols………………………………………………………………………………. 95
Maintenance symbols ……………………………………………………………………. 96
Service and maintenance points ……………………………………………………… 97
General ……………………………………………………………………………………….. 97
Periodic service (service message) – Optional…………………………………… 98
Every 10 hours of operation (Daily)………………………………………………….. 99
After the FIRST 50 hours of operation ……………………………………………… 99
Every 50 hours of operation (Weekly)………………………………………………. 99
Every 250 / 750 / 1250 / 1750 hours of operation …………………………….. 100
Every 500 / 1500 hours of operation ………………………………………………. 100
Every 1000 hours of operation ………………………………………………………. 101
Every 2000 hours of operation ………………………………………………………. 102
Every other year………………………………………………………………………….. 103
Service – Checklist……………………………………………………………………………………. 104
Maintenance, 10h …………………………………………………………………………………………………. 105
Scrapers – Check, adjustment……………………………………………………….. 105
Scrapers, Pad-drum …………………………………………………………………….. 106
Scrapers (Heavy duty), Pad drum………………………………………………….. 106
Flexible scrapers (Optional) ………………………………………………………….. 107
Air circulation – Check ………………………………………………………………….. 107
Coolant level – Check …………………………………………………………………… 108
Diesel engine Check oil level ……………………………………………………….. 108
Fuel tank – Filling…………………………………………………………………………. 109
Hydraulic reservoir – Check fluid level…………………………………………….. 109
Maintenance, first 50h……………………………………………………………………………………………. 111
Hydraulic filter – Replacement ……………………………………………………….. 111
Drum cartridge – Oil change ………………………………………………………….. 112
Tires – Air pressure – Wheel nuts – Tightening …………………………………. 113
Drum gearbox – Oil change …………………………………………………………… 114
2019-10-01 4812158701_G.pdf
Steering hitch – Tightening ……………………………………………………………. 114
Maintenance – 50h ………………………………………………………………………………………………… 115
Air cleaner Check hoses and connections …………………………………………………….. 115
Maintenance measures – 250 h ………………………………………………………………………………. 117
Drum cartridge – Checking the oil level …………………………………………… 117
Drum cartridge – Cleaning the ventilation screw ………………………………. 118
Rear axle differential – Check oil level…………………………………………….. 118
Rear axle planetary gears – Check oil level……………………………………… 119
Drum gearbox – Checking the oil level ……………………………………………. 119
Radiator – Check/Cleaning ……………………………………………………………. 120
Rubber elements and fastening screws – Check………………………………. 120
Battery Check condition ………………………………………………………………………… 121
Air conditioning (Optional) – Inspection…………………………………………………………………………………. 121
Automatic Climate Control (Optional) – Inspection ……………………………. 122
Maintenance measures – 500 h ………………………………………………………………………………. 123
Drum cartridge – Checking the oil level …………………………………………… 123
Drum cartridge – Cleaning the ventilation screw ………………………………. 124 Air cleaner
Checking – Change the main air filter……………………………………………… 124
Backup filter – Change………………………………………………………………….. 125
Air cleaner – Cleaning…………………………………………………………………………………… 125
Rear axle differential – Check oil level…………………………………………….. 126
Rear axle planetary gears – Check oil level……………………………………… 126
Drum gearbox – Checking the oil level ……………………………………………. 127
Radiator – Check/Cleaning ……………………………………………………………. 127
Fuel pre-filter – Replacement…………………………………………………………. 128
Replacing the fuel filter…………………………………………………………………. 128
Hood, hinges – Lubrication ……………………………………………………………. 129
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Diesel engine – Oil and Filter change ……………………………………………… 129
Seat bearing – Lubrication …………………………………………………………….. 130
Maintenance – 1000h …………………………………………………………………………………………….. 131
Hydraulic filter – Replacement ……………………………………………………….. 131
Drum cartridge – Checking the oil level …………………………………………… 132
Drum cartridge – Cleaning the ventilation screw ………………………………. 133
Air cleaner Checking – Change the main air filter……………………………………………… 133
Backup filter – Change………………………………………………………………….. 134
Air cleaner – Cleaning…………………………………………………………………………………… 135
Rear axle differential – Oil change………………………………………………….. 136
Rear axle planetary gear – Oil change ……………………………………………. 136
Drum gearbox – Oil change …………………………………………………………… 137
Radiator – Check/Cleaning ……………………………………………………………. 137
Fuel pre-filter – Replacement…………………………………………………………. 138
Replacing the fuel filter…………………………………………………………………. 138
Diesel engine – Oil and Filter change ……………………………………………… 139
Seat bearing – Lubrication …………………………………………………………….. 140
Hydraulic reservoir – Draining………………………………………………………… 140
Fuel tank – Draining (Optional) ………………………………………………………. 141
Fresh air filter – Change ……………………………………………………………….. 141
Steering hitch – Tightening ……………………………………………………………. 142
Maintenance – 2000h …………………………………………………………………………………………….. 143
Hydraulic reservoir – Oil change…………………………………………………….. 143
Hydraulic filter – Replacement ……………………………………………………….. 144
Drum cartridge – Oil change ………………………………………………………….. 145
Drum cartridge – Cleaning the ventilation screw ………………………………. 146
Drum gearbox – Oil change …………………………………………………………… 146
Checking – Change the main air filter……………………………………………… 146
Backup filter – Change………………………………………………………………….. 147
Air cleaner- Cleaning…………………………………………………………………………………… 148
Rear axle planetary gear – Oil change ……………………………………………. 148
Rear axle differential – Oil change………………………………………………….. 149
Radiator – Check/Cleaning ……………………………………………………………. 150
Fuel pre-filter – Replacement…………………………………………………………. 150
Replacing the fuel filter…………………………………………………………………. 151
Diesel engine – Oil and Filter change ……………………………………………… 152
Seat bearing – Lubrication …………………………………………………………….. 153
Hydraulic reservoir – Draining………………………………………………………… 153
Fuel tank – Draining (Optional) ………………………………………………………. 154
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 154
Overhaul ………………………………………………………………………………….. 155
Drying filter – Check……………………………………………………………………… 155
Steering hitch – Tightening ……………………………………………………………. 156
PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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