DYNAPAC VIBRATORY ROLLER CA610 Engine Cummins 6BTA5.9C Instructions manual PDF DOWNLOAD

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DYNAPAC VIBRATORY ROLLER CA610 Engine Cummins 6BTA5.9C Instructions manual PDF DOWNLOAD

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DYNAPAC VIBRATORY ROLLER CA610 Engine Cummins 6BTA5.9C Instructions manual PDF DOWNLOAD

Language : English
Pages :108
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC VIBRATORY ROLLER CA610 Engine Cummins 6BTA5.9C Instructions manual PDF DOWNLOAD

ICA610-1EN2.pdf
Driving & Maintenance
Vibratory roller CA610
Engine Cummins 6BTA5.9C
Serial number 79X20610 10000123x0A000001 

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
Safety – General instructions………………………………………………………………………………………. 3
Safety – when operating …………………………………………………………………………………………….. 5
Driving near edges ………………………………………………………………………….. 5
Slopes …………………………………………………………………………………………… 5
Safety (Optional) ………………………………………………………………………………………………………. 7
Air conditioning……………………………………………………………………………….. 7
Special instructions …………………………………………………………………………………………………… 9
Standard lubricants and other recommended oils and fluids …………………. 9
Higher ambient temperatures, above +40°C (104°F)……………………………. 9
Temperatures…………………………………………………………………………………. 9
High pressure cleaning ……………………………………………………………………. 9
Fire fighting ……………………………………………………………………………………. 9
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 10
Battery handling ……………………………………………………………………………. 10
Jump starting………………………………………………………………………………… 11
Technical specifications – Dimensions ……………………………………………………………………….. 13
Dimensions, side view……………………………………………………………………. 13
Dimensions, top view …………………………………………………………………….. 14
Technical specifications – Weights and volumes …………………………………………………………. 15
Technical specifications – Working capacity ……………………………………………………………….. 17
Technical specifications – General …………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 19
Tightening torque ………………………………………………………………………….. 20
ROPS – bolts ………………………………………………………………………………… 21
ICA610-1EN2.pdf 2010-03-09
Machine plate – Identification ……………………………………………………………………………………. 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Machine description- Decals…………………………………………………………………………………….. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Machine description – Instruments/Controls………………………………………………………………… 29
Locations – Instruments and controls ……………………………………………….. 29
Function descriptions………………………………………………………………………………….. 30
Controls in the cab ………………………………………………………………………… 32
Function description of instruments and controls in the cab ………………… 33
Machine description – Electrical system……………………………………………………………………… 35
Fuses and relays…………………………………………………………………………… 35
Location, fuses and relays ……………………………………………………………… 35
Fuses ………………………………………………………………………………………….. 36
Main fuses……………………………………………………………………………………. 36
Fuses and relay in cab heater box (Optional) ……………………………………. 37
Fuses in heater box……………………………………………………………………….. 37
Relay in heater box ……………………………………………………………………….. 38
Fuses, battery disconnector/fuse box ………………………………………………. 38
Operation – Starting…………………………………………………………………………………………………. 39
Before starting …………………………………………………………………………………………… 39
Master switch – Switching on………………………………………………………….. 39
Driver seat (Std.) – Adjustment………………………………………………………… 39
Driver seat (Option)- Adjustment……………………………………………………… 40
Instruments and lamps – Checking…………………………………………………… 40
Parking brake – Check……………………………………………………………………. 41
2010-03-09 ICA610-1EN2.pdf
Operator position…………………………………………………………………………… 41
View ……………………………………………………………………………………………. 42
Interlock……………………………………………………………………………………….. 42
Starting …………………………………………………………………………………………………….. 43
Starting the engine ………………………………………………………………………… 43
Operation – Driving………………………………………………………………………………………………….. 45
Operating the roller ……………………………………………………………………….. 45
Operation – Vibration……………………………………………………………………………………………….. 47
Amplitude/frequency – Changeover………………………………………………….. 47
Driving on difficult surfaces …………………………………………………………….. 47
Operating – Stopping……………………………………………………………………………………………….. 49
Braking …………………………………………………………………………………………………….. 49
Emergency brake ………………………………………………………………………….. 49
Normal braking……………………………………………………………………………… 49
Switching off…………………………………………………………………………………. 50
Parking …………………………………………………………………………………………………….. 50
Master switch ……………………………………………………………………………….. 50
Chocking the drums ………………………………………………………………………. 50
Long-term parking…………………………………………………………………………………………………… 51
Engine …………………………………………………………………………………………. 51
Battery…………………………………………………………………………………………. 51
Air cleaner, exhaust pipe………………………………………………………………… 51
Fuel tank ……………………………………………………………………………………… 51
Hydraulic reservoir ………………………………………………………………………… 51
Steering cylinder, hinges, etc. …………………………………………………………. 52
Tires (All-weather)…………………………………………………………………………. 52
Hoods, tarpaulin ……………………………………………………………………………. 52
Miscellaneous ………………………………………………………………………………………………………… 53
Lifting ……………………………………………………………………………………………………….. 53
Locking the articulation ………………………………………………………………….. 53
ICA610-1EN2.pdf 2010-03-09
Lifting the roller……………………………………………………………………………… 53
Unlocking the articulation ……………………………………………………………….. 54
Towing ……………………………………………………………………………………………………… 54
Alternative 1 …………………………………………………………………………………. 54
Short distance towing with the engine running…………………………………… 54
Alternative 2 …………………………………………………………………………………. 55
Towing short distances where the engine is inoperative……………………… 55
Rear axle brake…………………………………………………………………………….. 55
Drum gearbox brake ……………………………………………………………………… 56
Towing the roller……………………………………………………………………………. 57
Roller prepared for transport …………………………………………………………… 57
Operating instructions – Summary …………………………………………………………………………….. 59
Preventive maintenance ………………………………………………………………………………………….. 61
Acceptance and delivery inspection…………………………………………………. 61
Warranty………………………………………………………………………………………. 61
Maintenance – Lubricants and symbols ……………………………………………………………………… 63
Maintenance symbols ……………………………………………………………………. 64
Maintenance – Maintenance schedule ……………………………………………………………………….. 65
Service and maintenance points ……………………………………………………… 65
General ……………………………………………………………………………………….. 65
Every 10 hours of operation (Daily)………………………………………………….. 66
After the FIRST 50 hours of operation ……………………………………………… 66
Every 50 hours of operation (Weekly)………………………………………………. 67
Every 250 hours of operation (Monthly) ……………………………………………. 67
Every 500 hours of operation (Every three months) …………………………… 68
Every 1000 hours of operation (Every six months) …………………………….. 68
Every 2000 hours of operation (Yearly) ……………………………………………. 68
Maintenance – 10h ………………………………………………………………………………………………….. 69
Scrapers – Check, adjustment…………………………………………………………. 69
Scrapers, Pad-drum ………………………………………………………………………. 70
2010-03-09 ICA610-1EN2.pdf
Soften scrapers (Optional) ……………………………………………………………… 70
Air circulation – Check ……………………………………………………………………. 71
Coolant level – Check …………………………………………………………………….. 71
Diesel engine Check oil level …………………………………………………………. 72
Fuel tank – Filling…………………………………………………………………………… 72
Hydraulic reservoir – Check fluid level………………………………………………. 73
Brakes – Check……………………………………………………………………………… 73
Maintenance – 50h ………………………………………………………………………………………………….. 75
Air cleaner
Checking – Change the main air filter……………………………………………….. 75
Backup filter – Change……………………………………………………………………. 76
Air cleaner
– Cleaning…………………………………………………………………………………….. 76
Steering joint/steering cylinder – Lubrication ……………………………………… 77
Steering joint – Lubrication ……………………………………………………………… 77
Steering cylinder – Lubrication…………………………………………………………. 78
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 78
Automatic Climate Control (Optional) – Inspection ……………………………… 79
Maintenance – 250h ………………………………………………………………………………………………… 81
Rear axle differential – Check oil level………………………………………………. 81
Rear axle planetary gears – Check oil level……………………………………….. 82
Diesel engine – Oil and Filter change ……………………………………………….. 82
Drum gearbox – Checking the oil level ……………………………………………… 83
Drum cartridge – Checking the oil level …………………………………………….. 83
Drum cartridge – Cleaning the ventilation screw ………………………………… 84
Radiator – Check/Cleaning ……………………………………………………………… 84
Bolted joints – Checking tightening torque…………………………………………. 85
Rubber elements and fastening screws – Check………………………………… 85
Battery – Check electrolyte level………………………………………………………. 85
Battery cell …………………………………………………………………………………… 86
ICA610-1EN2.pdf 2010-03-09
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 86
Maintenance – 500h ………………………………………………………………………………………………… 87
Bleeder filter – Inspection/Cleaning ………………………………………………….. 87
Diesel engine pre-filter – Cleaning/Replacement………………………………… 88
Maintenance – 1000h ………………………………………………………………………………………………. 89
Hydraulic fluid filter – Replacement ………………………………………………….. 89
Hydraulic fluid reservoir – Draining …………………………………………………… 90
Fuel tank – Drainage………………………………………………………………………. 91
Air conditioning (Optional)
Fresh air filter – Change …………………………………………………………………. 91
Rear axle differential – Oil change……………………………………………………. 92
Rear axle planetary gear – Oil change ……………………………………………… 92
Maintenance – 2000h ………………………………………………………………………………………………. 93
Hydraulic reservoir – Changing the fluid ……………………………………………. 93
Drum cartridge – Oil change ……………………………………………………………. 94
Drum gearbox – Oil change …………………………………………………………….. 95
Steering hitch – Check……………………………………………………………………. 95
Controls – Lubrication …………………………………………………………………….. 96
Automatic Climate Control (Optional)
– Overhaul ……………………………………………………………………………………. 96
Drying filter – Check……………………………………………………………………….. 97
Compressor – Check (Optional) ………………………………………………………. 98

PLEASE NOTE :

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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