Dynapac Vibratory roller CA610 T3 Operating & Maintenance Instruction Manual 4812273391 – PDF DOWNLOAD

Description

Dynapac Vibratory roller CA610 T3 Operating & Maintenance Instruction Manual 4812273391 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CA610 T3 Operating & Maintenance Instruction Manual 4812273391 – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF
Size: 13.6 MB

DESCRIPTION:

Dynapac Vibratory roller CA610 T3 Operating & Maintenance Instruction Manual 4812273391 – PDF DOWNLOAD

Operating & Maintenance
4812273391-EN.pdf
Vibratory roller
CA610 T3
Engine
Cummins QSB6.7-C170-III
Serial number
10000165KGC005741 –

Introduction:
The machine:
CA610 is one of Dynapac’s heavy soil compaction rollers. It is available in D (smooth drum) and PD (padfoot drum) versions.
Intended use:

• The D version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.
• All types of base courses and subbase courses can be compacted deeper and the interchangeable drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
• The cab and safety-related accessories are described in this manual. Other accessories, such as compaction meter, tachograph and field computer, are described in separate instructions.
• The attachment or installation of additional devices, which are used to intervene in the function of the machine or with which its function are supplemented, is only permitted with the written approval of the manufacturer.
• If necessary, approval should be sought from local authorities. Consent from the authorities is however no substitute for approval from the manufacturer.

• This manual contains instructions for machine operation and maintenance.
• The machine must be correctly maintained for maximal performance.
• The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.
• Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.
• Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
• Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

TABLE OF CONTENTS:

Dynapac Vibratory roller CA610 T3 Operating & Maintenance Instruction Manual 4812273391 – PDF DOWNLOAD

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
Safety – General instructions 3
Safety – when operating 5
Driving near edges 5
Slopes 5
Safety (Optional) 7
Air conditioning 7
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Temperatures 9
High pressure cleaning 9
Fire fighting 9
Roll Over Protective Structure (ROPS), ROPS approved cab 10
Battery handling 10
Jump starting 11
Technical specifications – Dimensions 13
Dimensions, side view 13
Dimensions, top view 14
Technical specifications – Weights and volumes 15
Technical specifications – Working capacity 17
Technical specifications – General 19
Hydraulic system 19
Tightening torque 20
ROPS – bolts 21
4812273391-EN pdf 2018-11-27
Machine plate – Identification 23
Product identification number on the frame 23
Machine plate 23
Explanation of 17PIN serial number 24
Engine plates 24
Machine description- Decals 25
Location – decals 25
Safety decals 26
Info decals 28
Machine description – Instruments/Controls 29
Locations – Instruments and controls 29
Function descriptions 30
Controls in the cab 32
Function description of instruments and controls in the cab 33
Machine description – Electrical system 35
Fuses and relays 35
Location, fuses and relays 35
Fuses 36
Main fuses 36
Fuses in heater box 37
Operation – Starting 39
Before starting 39
Master switch – Switching on 39
Driver seat (Std ) – Adjustment 39
Driver seat – Adjustment 40
Instruments and lamps – Checking 40
Parking brake – Check 41
Operator position 41
2018-11-27 4812273391-EN pdf
View 42
Interlock (Optional) 42
Starting 43
Starting the engine 43
Operation – Driving 45
Operating the roller 45
Operation – Vibration 47
Amplitude/frequency – Changeover 47
Driving on difficult surfaces 47
Operating – Stopping 49
Braking 49
Emergency brake 49
Normal braking 49
Switching off 50
Parking 50
Master switch 50
Chocking the drums 50
Long-term parking 51
Engine 51
Battery 51
Air cleaner, exhaust pipe 51
Fuel tank 51
Hydraulic reservoir 51
Steering cylinder, hinges, etc 52
Tires (All-weather) 52
Hoods, tarpaulin 52
Miscellaneous 53
Lifting 53
Locking the articulation 53
Lifting the roller 53
4812273391-EN pdf 2018-11-27
Unlocking the articulation 54
Towing 54
Step 1 54
Short distance towing with the engine running 54
Step 2 55
Towing short distances where the engine is inoperative 55
Towing the roller 56
Roller prepared for transport 56
Operating instructions – Summary 57
Preventive maintenance 59
Acceptance and delivery inspection 59
Warranty 59
Maintenance – Lubricants and symbols 61
Maintenance symbols 63
Maintenance – Maintenance schedule 65
Service and maintenance points 65
General 65
Every 10 hours of operation (Daily) 66
After the FIRST 50 hours of operation 66
Every 50 hours of operation (Weekly) 67
Every 250 hours of operation (Every three month) 67
Every 500 hours of operation (Every six months) 68
Every 1000 hours of operation (Yearly) 68
Every 2000 hours of operation (Every two years) 68
Maintenance, 10h 69
Scrapers – Check, adjustment 69
Scrapers, Pad-drum 69
Soften scrapers (Optional) 70
2018-11-27 4812273391-EN pdf
Air circulation – Check 70
Coolant level – Check 71
Diesel engine Check oil level 71
Fuel tank – Filling 72
Hydraulic reservoir – Check fluid level 72
Brakes – Check 73
Maintenance – 50h 75
Air cleaner
Checking – Change the main air filter 75
Backup filter – Change 76
Air cleaner
– Cleaning 76
Steering joint/steering cylinder – Lubrication 77
Steering joint – Lubrication 77
Steering cylinder – Lubrication 78
Tires – Air pressure – Wheel nuts – Tightening 78
Automatic Climate Control (Optional) – Inspection 79
Maintenance – 250h 82
Rear axle differential – Check oil level 82
Rear axle planetary gears – Check oil level 82
Drum gearbox – Checking the oil level 83
Drum cartridge – Checking the oil level 83
Drum cartridge – Cleaning the ventilation screw 84
Radiator – Check/Cleaning 84
Bolted joints – Checking tightening torque 85
Rubber elements and fastening screws – Check 85
Battery – Check electrolyte level 85
Battery cell 86
Air conditioning (Optional)
– Inspection 86
Radiator 81
Air conditioning – Compressor belt (Optional) – Inspection 81
Hydraulic fluid filter – Replacement 79
4812273391-EN pdf 2018-11-27
Bleeder filter – Inspection/Cleaning 89
Fuel pre-filter – Replace 90
Maintenance – 1000h 91
Hydraulic fluid filter – Replacement 91
Fuel tank – Drainage 92
Air conditioning (Optional)
Fresh air filter – Change 93
Rear axle differential – Oil change 93
Rear axle planetary gear – Oil change 94
Maintenance – 2000h 97
Hydraulic reservoir – Changing the fluid 97
Drum cartridge – Oil change 95
Drum gearbox – Oil change 95
Controls – Lubrication 96
Automatic Climate Control (Optional)
– Overhaul 98
Drying filter – Check 99
Compressor – Check (Optional) 100
Steering hitch – Check 90
Engine coolant – Replace 99
Disposal 101
Appendix 102

Customer Support: [email protected]

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