DYNAPAC Vibratory Roller CA702 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA702 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CA702 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

Language : English
Pages :152
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA702 Engine Cummins QSB 6.7C Instructions Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller CA702
Engine Cummins QSB 6.7C
Serial number 10000125xxA013326

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting………………………………………………………………………………… 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
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Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 18
Tightening torque ………………………………………………………………………….. 20
Hydraulic system…………………………………………………………………………… 21
Automatic Climate Control (ACC) (Optional)……………………………………… 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Locations – Instruments and controls ……………………………………………….. 29
Locations – Control panel and controls……………………………………………… 30
Function descriptions …………………………………………………………………….. 31
Controls in the cab ………………………………………………………………………… 34
Function description of instruments and controls in the cab ………………… 35
Electrical system………………………………………………………………………………………… 36
Fuses ………………………………………………………………………………………….. 36
Fuses in cab…………………………………………………………………………………. 38
Main fuses……………………………………………………………………………………. 38
Fuses at battery master disconnect switch ……………………………………….. 39
Relays …………………………………………………………………………………………. 39
Relays in cab………………………………………………………………………………… 40
Operation ………………………………………………………………………………………………………………. 41
Before starting …………………………………………………………………………………………… 41
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Master switch – Switching on…………………………………………………………… 41
Operator’s seat – Adjusting…………………………………………………………….. 41
Control unit – Setting ……………………………………………………………………… 42
Operator’s seat in cab – Adjusting ……………………………………………………. 42
Instruments and lamps – Checking………………………………………………….. 43
Parking brake – Check……………………………………………………………………. 43
Interlock……………………………………………………………………………………….. 44
Operator position…………………………………………………………………………… 44
View ……………………………………………………………………………………………. 45
Starting …………………………………………………………………………………………………….. 46
Starting the engine ………………………………………………………………………… 46
Operating………………………………………………………………………………………………….. 47
Operating the roller ……………………………………………………………………….. 47
Operating on difficult surfaces…………………………………………………………. 49
Vibration …………………………………………………………………………………………………… 50
Amplitude/frequency – Changeover………………………………………………….. 50
Manual vibration – Switching on ………………………………………………………. 50
Braking …………………………………………………………………………………………………….. 51
Emergency braking ……………………………………………………………………….. 51
Normal braking……………………………………………………………………………… 51
Switching off…………………………………………………………………………………. 52
Parking …………………………………………………………………………………………………….. 52
Master switch ……………………………………………………………………………….. 52
Chocking the drums ………………………………………………………………………. 52
Long-term parking…………………………………………………………………………………………………… 53
Engine …………………………………………………………………………………………. 53
Battery…………………………………………………………………………………………. 53
Air cleaner, exhaust pipe………………………………………………………………… 53
Fuel tank ……………………………………………………………………………………… 53
Hydraulic reservoir ………………………………………………………………………… 53
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Tires (All-weather)…………………………………………………………………………. 53
Steering cylinder, hinges, etc. …………………………………………………………. 54
Hoods, tarpaulin ……………………………………………………………………………. 54
Miscellaneous ………………………………………………………………………………………………………… 55
Lifting ……………………………………………………………………………………………………….. 55
Lifting the roller……………………………………………………………………………… 55
Locking the articulation ………………………………………………………………….. 55
Unlocking the articulation ……………………………………………………………….. 56
Towing/Recovering…………………………………………………………………………………….. 57
Alternative 1 …………………………………………………………………………………. 57
Short distance towing with the engine running…………………………………… 57
Alternative 2 …………………………………………………………………………………. 58
Towing short distances when the engine is inoperative………………………. 58
Brake release pump………………………………………………………….. 59
Towing the roller……………………………………………………………………………. 60
Roller prepared for transport …………………………………………………………… 60
Operating instructions – Summary …………………………………………………………………………….. 61
Preventive maintenance ………………………………………………………………………………………….. 63
Acceptance and delivery inspection…………………………………………………. 63
Warranty………………………………………………………………………………………. 63
Maintenance – Lubricants and symbols ……………………………………………………………………… 65
Maintenance symbols ……………………………………………………………………. 67
Maintenance – Maintenance schedule ……………………………………………………………………….. 69
Service and maintenance points ……………………………………………………… 69
General ……………………………………………………………………………………….. 69
Every 10 hours of operation (Daily)………………………………………………….. 70
After the FIRST 50 hours of operation ……………………………………………… 70
Every 50 hours of operation (Weekly)………………………………………………. 71
Every 250 / 750 / 1250 / 1750 hours of operation ………………………………. 71
Every 500 / 1500 hours of operation ………………………………………………… 72
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Every 1000 hours of operation ………………………………………………………… 73
Every 2000 hours of operation ………………………………………………………… 74
Every other year……………………………………………………………………………. 75
Service – Checklist……………………………………………………………………………………… 76
Maintenance, 10h …………………………………………………………………………………………………… 77
Scrapers – Check, adjustment…………………………………………………………. 77
Scrapers, Pad-drum ………………………………………………………………………. 78
Flexible scrapers (Optional) ……………………………………………………………. 78
Air circulation – Check ……………………………………………………………………. 79
Coolant level – Check …………………………………………………………………….. 79
Diesel engine Check oil level …………………………………………………………. 80
Hydraulic reservoir – Check fluid level………………………………………………. 80
Fuel tank – Filling…………………………………………………………………………… 81
Brakes – Check……………………………………………………………………………… 82
Maintenance – 50h ………………………………………………………………………………………………….. 83
Air cleaner
Checking – Change the main air filter……………………………………………….. 83
Backup filter – Change……………………………………………………………………. 84
Air cleaner
– Cleaning…………………………………………………………………………………….. 84
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 85
Automatic Climate Control (Optional) – Inspection ……………………………… 85
Maintenance measures – 250 h ………………………………………………………………………………… 87
Rear axle differential – Check oil level………………………………………………. 87
Rear axle drop box – Check oil level ………………………………………………… 88
Rear axle planetary gears – Check oil level……………………………………….. 88
Drum gearbox – Checking the oil level ……………………………………………… 89
Drum cartridge – Checking the oil level …………………………………………….. 89
Drum cartridge – Cleaning the ventilation screw ………………………………… 90
Radiator – Check/Cleaning ……………………………………………………………… 90
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Bolted joints – Checking tightening torque…………………………………………. 91
Rubber elements and fastening screws – Check………………………………… 91
Battery – Check electrolyte level………………………………………………………. 91
Battery cell …………………………………………………………………………………… 92
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 92
Maintenance measures – 500 h ………………………………………………………………………………… 93
Replacing the fuel filter…………………………………………………………………… 93
Rear axle differential – Check oil level………………………………………………. 94
Rear axle drop box – Check oil level ………………………………………………… 94
Rear axle planetary gears – Check oil level……………………………………….. 95
Drum gearbox – Checking the oil level ……………………………………………… 95
Drum cartridge – Checking the oil level …………………………………………….. 96
Drum cartridge – Cleaning the ventilation screw ………………………………… 97
Radiator – Check/Cleaning ……………………………………………………………… 97
Bolted joints – Checking tightening torque…………………………………………. 97
Rubber elements and fastening screws – Check………………………………… 98
Battery – Check electrolyte level………………………………………………………. 98
Battery cell …………………………………………………………………………………… 99
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 99
Controls and moving joints – Lubrication …………………………………………. 100
Fuel pre-filter – Cleaning……………………………………………………………….. 100
Diesel engine – Oil and Filter change ……………………………………………… 101
Steering chain and seat bearing – Lubrication………………………………….. 101
Seat bearing – Lubrication …………………………………………………………….. 102
Maintenance – 1000h …………………………………………………………………………………………….. 103
Hydraulic filter – Replacement ……………………………………………………….. 103
Rear axle differential – Check oil level…………………………………………….. 104
Rear axle drop box – Check oil level ………………………………………………. 104
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Rear axle planetary gears – Check oil level……………………………………… 105
Drum gearbox – Checking the oil level ……………………………………………. 105
Drum cartridge – Checking the oil level …………………………………………… 106
Drum cartridge – Cleaning the ventilation screw ………………………………. 107
Radiator – Check/Cleaning ……………………………………………………………. 107
Rubber elements and fastening screws – Check………………………………. 107
Battery – Check electrolyte level…………………………………………………….. 108
Battery cell …………………………………………………………………………………. 108
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 109
Replacing the fuel filter…………………………………………………………………. 109
Controls and moving joints – Lubrication …………………………………………. 110
Fuel pre-filter – Cleaning……………………………………………………………….. 110
Diesel engine – Oil and Filter change ……………………………………………… 111
Steering chain and seat bearing – Lubrication………………………………….. 111
Seat bearing – Lubrication …………………………………………………………….. 112
Bolted joints – Checking tightening torque……………………………………….. 112
Hydraulic reservoir – Draining………………………………………………………… 113
Fuel tank – Drainage…………………………………………………………………….. 114
Rear axle differential – Oil change………………………………………………….. 114
Rear axle drop box – Oil change ……………………………………………………. 115
Rear axle planetary gear – Oil change ……………………………………………. 115
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 116
Steering hitch – Tightening ……………………………………………………………. 117
Maintenance – 2000h …………………………………………………………………………………………….. 119
Hydraulic filter – Replacement ……………………………………………………….. 119
Rear axle differential – Check oil level…………………………………………….. 120
Rear axle drop box – Check oil level ………………………………………………. 120
Rear axle planetary gears – Check oil level……………………………………… 121
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Drum gearbox – Checking the oil level ……………………………………………. 121
Hydraulic reservoir – Oil change…………………………………………………….. 122
Drum cartridge – Checking the oil level …………………………………………… 122
Drum cartridge – Cleaning the ventilation screw ………………………………. 123
Rubber elements and fastening screws – Check………………………………. 124
Battery – Check electrolyte level…………………………………………………….. 124
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 124
Replacing the fuel filter…………………………………………………………………. 125
Automatic Climate Control (Optional)
– Overhaul ………………………………………………………………………………….. 125
Controls and moving joints – Lubrication …………………………………………. 126
Fuel pre-filter – Cleaning……………………………………………………………….. 126
Radiator – Check/Cleaning ……………………………………………………………. 127
Battery cell …………………………………………………………………………………. 127
Drum cartridge – Oil change ………………………………………………………….. 128
Drum gearbox – Oil change …………………………………………………………… 129
Steering hitch – Tightening ……………………………………………………………. 130
Drying filter – Check……………………………………………………………………… 130
Compressor – Check (Optional) …………………………………………………….. 131
Air conditioning (Optional)
Fresh air filter – Change ……………………………………………………………….. 131
Steering hitch and Steering cylinders – Check …………………………………. 132
Forward/Reverse lever
– Lubrication ………………………………………………………………………………. 132
Bolted joints – Checking tightening torque……………………………………….. 133
Rear axle planetary gear – Oil change ……………………………………………. 133
Rear axle drop box – Oil change ……………………………………………………. 134
Rear axle differential – Oil change………………………………………………….. 134
Fuel tank – Drainage…………………………………………………………………….. 135
Hydraulic reservoir – Draining………………………………………………………… 135
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Seat bearing – Lubrication …………………………………………………………….. 137
Steering chain and seat bearing – Lubrication………………………………….. 138
Diesel engine – Oil and Filter change ……………………………………………… 138

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