DYNAPAC Vibratory Roller CA702 Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CA702 Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CA702 Instruction Manual PDF DOWNLOAD

Language : English
Pages :113
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CA702 Instruction Manual PDF DOWNLOAD

ICA702-4EN3.pdf
Driving & Maintenance
Vibratory roller CA702
Engine Cummins QSB 6.7C
Serial number 10000125x0A000001

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting………………………………………………………………………………… 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 18
Tightening torque ………………………………………………………………………….. 20
Hydraulic system…………………………………………………………………………… 21
Automatic Climate Control (ACC) (Optional)……………………………………… 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Locations – Instruments and controls ……………………………………………….. 29
Locations – Control panel and controls……………………………………………… 30
Function descriptions …………………………………………………………………….. 31
Controls in the cab ………………………………………………………………………… 34
Function description of instruments and controls in the cab ………………… 35
Electrical system………………………………………………………………………………………… 36
Fuses ………………………………………………………………………………………….. 36
Fuses in cab…………………………………………………………………………………. 38
Main fuses……………………………………………………………………………………. 38
Fuses at battery master disconnect switch ……………………………………….. 39
Relays …………………………………………………………………………………………. 39
Relays in cab………………………………………………………………………………… 40
Operation ………………………………………………………………………………………………………………. 41
Before starting …………………………………………………………………………………………… 41
Master switch – Switching on…………………………………………………………… 41
Operator’s seat – Adjusting…………………………………………………………….. 41
Control unit – Setting ……………………………………………………………………… 42
Operator’s seat in cab – Adjusting ……………………………………………………. 42
Instruments and lamps – Checking………………………………………………….. 43
Parking brake – Check……………………………………………………………………. 43
Interlock……………………………………………………………………………………….. 44
Operator position…………………………………………………………………………… 44
View ……………………………………………………………………………………………. 45
Starting …………………………………………………………………………………………………….. 46
Starting the engine ………………………………………………………………………… 46
Operating………………………………………………………………………………………………….. 47
Operating the roller ……………………………………………………………………….. 47
Operating on difficult surfaces…………………………………………………………. 49
Vibration …………………………………………………………………………………………………… 50
Amplitude/frequency – Changeover………………………………………………….. 50
Manual vibration – Switching on ………………………………………………………. 50
Braking …………………………………………………………………………………………………….. 51
Emergency braking ……………………………………………………………………….. 51
Normal braking……………………………………………………………………………… 51
Switching off…………………………………………………………………………………. 52
Parking …………………………………………………………………………………………………….. 52
Master switch ……………………………………………………………………………….. 52
Chocking the drums ………………………………………………………………………. 52
Long-term parking…………………………………………………………………………………………………… 53
Engine …………………………………………………………………………………………. 53
Battery…………………………………………………………………………………………. 53
Air cleaner, exhaust pipe………………………………………………………………… 53
Fuel tank ……………………………………………………………………………………… 53
Hydraulic reservoir ………………………………………………………………………… 53
Tires (All-weather)…………………………………………………………………………. 53
Steering cylinder, hinges, etc. …………………………………………………………. 54
Hoods, tarpaulin ……………………………………………………………………………. 54
Miscellaneous ………………………………………………………………………………………………………… 55
Lifting ……………………………………………………………………………………………………….. 55
Lifting the roller……………………………………………………………………………… 55
Locking the articulation ………………………………………………………………….. 55
Unlocking the articulation ……………………………………………………………….. 56
Towing/Recovering…………………………………………………………………………………….. 56
Alternative 1 …………………………………………………………………………………. 56
Short distance towing with the engine running…………………………………… 56
Alternative 2 …………………………………………………………………………………. 57
Towing short distances when the engine is inoperative………………………. 57
Towing the roller……………………………………………………………………………. 58
Roller prepared for transport …………………………………………………………… 58
Operating instructions – Summary …………………………………………………………………………….. 59
Preventive maintenance ………………………………………………………………………………………….. 61
Acceptance and delivery inspection…………………………………………………. 61
Warranty………………………………………………………………………………………. 61
Maintenance – Lubricants and symbols ……………………………………………………………………… 63
Maintenance symbols ……………………………………………………………………. 65
Maintenance – Maintenance schedule ……………………………………………………………………….. 67
Service and maintenance points ……………………………………………………… 67
General ……………………………………………………………………………………….. 67
Every 10 hours of operation (Daily)………………………………………………….. 68
After the FIRST 50 hours of operation ……………………………………………… 68
Every 50 hours of operation (Weekly)………………………………………………. 69
Every 250 hours of operation (Monthly) ……………………………………………. 69
Every 500 hours of operation (Every three months) …………………………… 70
Every 1000 hours of operation (Every six months) …………………………….. 70
Every 2000 hours of operation (Yearly) ……………………………………………. 71
Maintenance, 10h …………………………………………………………………………………………………… 73
Scrapers – Check, adjustment…………………………………………………………. 73
Scrapers, Pad-drum ………………………………………………………………………. 74
Flexible scrapers (Optional) ……………………………………………………………. 74
Air circulation – Check ……………………………………………………………………. 75
Coolant level – Check …………………………………………………………………….. 75
Diesel engine Check oil level …………………………………………………………. 76
Hydraulic reservoir – Check fluid level………………………………………………. 76
Fuel tank – Filling…………………………………………………………………………… 77
Brakes – Check……………………………………………………………………………… 78
Maintenance – 50h ………………………………………………………………………………………………….. 79
Air cleanerChecking – Change the main air filter……………………………………………….. 79
Backup filter – Change……………………………………………………………………. 80
Air cleaner- Cleaning…………………………………………………………………………………….. 80
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 81
Automatic Climate Control (Optional) – Inspection ……………………………… 81
Maintenance – 250h ………………………………………………………………………………………………… 83
Rear axle differential – Check oil level………………………………………………. 83
Rear axle drop box – Check oil level ………………………………………………… 83
Rear axle planetary gears – Check oil level……………………………………….. 84
Drum gearbox – Checking the oil level ……………………………………………… 84
Drum cartridge – Checking the oil level …………………………………………….. 85
Drum cartridge – Cleaning the ventilation screw ………………………………… 86
Radiator – Check/Cleaning ……………………………………………………………… 86
Bolted joints – Checking tightening torque…………………………………………. 86
Rubber elements and fastening screws – Check………………………………… 87
Battery – Check electrolyte level………………………………………………………. 87
Battery cell …………………………………………………………………………………… 88
– Inspection…………………………………………………………………………………… 88
Maintenance – 500h ………………………………………………………………………………………………… 89
Replacing the fuel filter…………………………………………………………………… 89
Controls and moving joints – Lubrication …………………………………………… 90
Fuel pre-filter – Cleaning…………………………………………………………………. 90
Diesel engine – Oil and Filter change ……………………………………………….. 91
Steering chain and seat bearing – Lubrication……………………………………. 91
Seat bearing – Lubrication ………………………………………………………………. 92
Maintenance – 1000h ………………………………………………………………………………………………. 93
Hydraulic filter – Replacement …………………………………………………………. 93
Hydraulic reservoir – Draining………………………………………………………….. 94
Fuel tank – Drainage………………………………………………………………………. 95
Rear axle differential – Oil change……………………………………………………. 95
Rear axle drop box – Oil change ……………………………………………………… 96
Rear axle planetary gear – Oil change ……………………………………………… 96
Fresh air filter – Change …………………………………………………………………. 97
Maintenance – 2000h ………………………………………………………………………………………………. 99
Hydraulic reservoir – Oil change………………………………………………………. 99
Drum cartridge – Oil change ………………………………………………………….. 100
Drum gearbox – Oil change …………………………………………………………… 101
– Lubrication ………………………………………………………………………………. 101
Steering hitch and Steering cylinders – Check …………………………………. 102
– Overhaul ………………………………………………………………………………….. 102
Compressor – Check (Optional) …………………………………………………….. 103
Drying filter – Check……………………………………………………………………… 103

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.S