DYNAPAC Vibratory Roller CC1000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC1000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC1000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC1000 Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICC1000-2EN4.pdf
Operation and maintenance
Vibratory roller CC1000
Engine Perkins 403C-11/403D-11
Serial number 90131934
Serial number  10000304x0A000001

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 8
Sitting position………………………………………………………………………………… 9
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Lower ambient temperature – Freeze risk …………………………………………. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 11
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting………………………………………………………………………………… 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Technical specifications – Dimensions ……………………………………………………………………….. 17
Dimensions, side view……………………………………………………………………. 17
Dimensions, top view …………………………………………………………………….. 18
Weights and volumes…………………………………………………………………….. 19
Working capacity…………………………………………………………………………… 19
General ……………………………………………………………………………………….. 19
Tightening torque ………………………………………………………………………….. 20
ROPS – bolts ………………………………………………………………………………… 21
Hydraulic system…………………………………………………………………………… 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 24
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 25
Machine description- Decals…………………………………………………………………………………….. 27
Location – decals …………………………………………………………………………… 27
Safety decals………………………………………………………………………………… 28
Info decals……………………………………………………………………………………. 29
Instruments/Controls ………………………………………………………………………………….. 30
Locations – Instruments and controls ……………………………………………….. 30
Locations – Control panel and controls……………………………………………… 31
Function description ………………………………………………………………………. 32
Electrical system………………………………………………………………………………………… 35
Fuses ………………………………………………………………………………………….. 35
Relays …………………………………………………………………………………………. 35
Operation ………………………………………………………………………………………………………………. 37
Before starting …………………………………………………………………………………………… 37
Battery isolation switch – On – Optional …………………………………………….. 37
Driver seat (Std.) – Adjustment………………………………………………………… 37
Driver seat (Option)- Adjustment……………………………………………………… 38
Instruments and lamps – Checking…………………………………………………… 38
Operator position…………………………………………………………………………… 39
Interlock……………………………………………………………………………………….. 40
Starting …………………………………………………………………………………………………….. 41
Starting the engine ………………………………………………………………………… 41
Driving ……………………………………………………………………………………………………… 43
Operating the roller ……………………………………………………………………….. 43
Interlock/Emergency stop/Parking brake – Check ………………………………. 44
Vibration …………………………………………………………………………………………………… 44
Manual/Automatic vibration…………………………………………………………….. 44
Manual vibration – Switching on ………………………………………………………. 45
Braking …………………………………………………………………………………………………….. 45
Normal braking……………………………………………………………………………… 45
Emergency braking ……………………………………………………………………….. 46
Switching off…………………………………………………………………………………. 46
Parking …………………………………………………………………………………………………….. 47
Chocking the drums ………………………………………………………………………. 47
Master switch – Optional…………………………………………………………………. 47
Long-term parking…………………………………………………………………………………………………… 49
Engine …………………………………………………………………………………………. 49
Battery…………………………………………………………………………………………. 49
Air cleaner, exhaust pipe………………………………………………………………… 49
Sprinkler system……………………………………………………………………………. 49
Fuel tank ……………………………………………………………………………………… 49
Hydraulic reservoir ………………………………………………………………………… 50
Steering cylinder, hinges, etc. …………………………………………………………. 50
Hoods, tarpaulin ……………………………………………………………………………. 50
Miscellaneous ………………………………………………………………………………………………………… 51
Lifting ……………………………………………………………………………………………………….. 51
Locking the articulation ………………………………………………………………….. 51
Lifting the roller……………………………………………………………………………… 51
Unlocking the articulation ……………………………………………………………….. 52
Transport……………………………………………………………………………………………………………….. 53
Roller prepared for transport …………………………………………………………… 53
Towing/Recovering…………………………………………………………………………………….. 54
Releasing the brake ………………………………………………………………………. 54
Towing the roller……………………………………………………………………………. 55
Operating instructions – Summary …………………………………………………………………………….. 57
Preventive maintenance ………………………………………………………………………………………….. 59
Acceptance and delivery inspection…………………………………………………. 59
Warranty………………………………………………………………………………………. 59
Maintenance – Lubricants and symbols ……………………………………………………………………… 61
Maintenance symbols ……………………………………………………………………. 62
Maintenance – Maintenance schedule ……………………………………………………………………….. 63
Service and maintenance points ……………………………………………………… 63
General ……………………………………………………………………………………….. 64
Every 10 hours of operation (Daily)………………………………………………….. 64
After the FIRST 50 hours of operation ……………………………………………… 65
Every 50 hours of operation (Weekly)………………………………………………. 65
Every 250 hours of operation (Monthly) ……………………………………………. 65
Every 500 hours of operation (Yearly) ……………………………………………… 66
Every 1000 hours of operation (Yearly) ……………………………………………. 66
Every 2000 hours of operation (Yearly) ……………………………………………. 66
Maintenance – 10h ………………………………………………………………………………………………….. 67
Diesel engine Check oil level …………………………………………………………. 67
Check – Coolant system …………………………………………………………………. 68
Hydraulic reservoir, Level check – Filling…………………………………………… 68
Water tank – Filling ………………………………………………………………………… 69
Sprinkler system – Check, cleaning………………………………………………….. 69
Air circulation – Check ……………………………………………………………………. 70
Scrapers – Check, adjustment…………………………………………………………. 70
Warning lamps – Check………………………………………………………………….. 70
Check – Drainage – Water separator ………………………………………………… 71
Air cleaner indicator ………………………………………………………………………. 71
Refueling ……………………………………………………………………………………… 72
Maintenance – 50h ………………………………………………………………………………………………….. 73
Brakes – Check……………………………………………………………………………… 73
Air cleaner – emptying ……………………………………………………………………. 74
Rubber elements and fastening screws – Check………………………………… 74
Maintenance – 250h ………………………………………………………………………………………………… 75
Air cleaner – Cleaning – Change………………………………………………………. 75
Hydraulic fluid cooler – Cleaning ……………………………………………………… 76
Forward/Reverse controls and joints – Check and lubrication………………. 76
Alternator belt – checking tension – Change ………………………………………. 77
Maintenance – 500h ………………………………………………………………………………………………… 79
Air cleaner – Cleaning – Change………………………………………………………. 79
Hydraulic reservoir – Check/venting …………………………………………………. 80
Engine oil and oil filter – Change ……………………………………………………… 81
Check – Coolant system …………………………………………………………………. 82
Drum – Checking the oil level ………………………………………………………….. 82
Maintenance – 1000h ………………………………………………………………………………………………. 83
Hydraulic fluid filter – Change ………………………………………………………….. 83
Alternator belt – Checking tension – Change ……………………………………… 84
Maintenance – 2000h ………………………………………………………………………………………………. 85
Drum – Changing the oil …………………………………………………………………. 85
Water tank – Cleaning ……………………………………………………………………. 86
Fuel tank – Cleaning ………………………………………………………………………. 86
Steering joint – Check…………………………………………………………………….. 87
Hydraulic reservoir – fluid change…………………………………………………….. 88

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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