Operator Manual for Dynapac CC1100 CC1200 Roller PDF Download

Description

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812162201.pdf
Vibratory rollers CC1100/1200
Engine Kubota D1703
Serial number 10000367xFA0xxxxx 
Serial number 10000368xFA0xxxxx 
Serial number 10000370xFA0xxxxx 
Serial number 10000371xFA017074

Introduction 1
Warning symbols 1
The machine 1
Intended use 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Slopes 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 9
Fire fighting 10
Roll Over Protective Structure (ROPS) 10
Battery handling 10
Jump starting 11
Dimensions, top view 12
Dimensions, side view 13
Weights and volumes 14
Working capacity 14
General 14
Tightening torque 16
ROPS – bolts 17
Hydraulic system 17
Machine description 19
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Identification 19
Product identification number on the frame 19
Explanation of 17PIN serial number 19
Machine plate 20
Engine plates 20
Location – decals 22
Safety decals 23
Info decals 24
Instruments/Controls 25
Locations – Instruments and controls 25
Locations – Control panel and controls 26
Function description 27
Electrical system 29
Fuses 29
Fuses at battery master disconnect switch 30
Operation 31
Before starting 31
Master switch – Switching on 31
Driver seat (Std) – Adjustment 31
Instruments and lamps – Checking 32
Interlock 32
Operator position 33
Parking brake – Check 33
Starting 34
Starting the engine 34
Driving 36
Operating the roller 36
Interlock/Emergency stop/Parking brake – Check 37
Vibration 37
Manual/Automatic vibration 37
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Braking 38
Normal braking 38
Emergency braking 39
Switching off 39
Parking 40
Chocking the drums 40
Battery disconnector 40
Long-term parking 41
Engine 41
Battery 41
Air cleaner, exhaust pipe 41
Fuel tank 41
Hydraulic reservoir 41
Water tank 41
Steering cylinder, hinges, etc 42
Hoods, tarpaulin 42
Miscellaneous 43
Lifting 43
Locking the articulation 43
Lifting the roller 43
Unlocking the articulation 44
Towing/Recovering 44
Short distance towing with switched off engine 45
Release the brakes (CC version) 45
Release the brakes (Plus version) 46
Towing the roller 47
Transport 48
Securing CC1100/1200 for loading 48
Retractable ROPS (Optional) 50
Operating instructions – Summary 51
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Preventive maintenance 53
Acceptance and delivery inspection 53
Warranty 53
Maintenance – Lubricants and symbols 55
Maintenance symbols 56
Maintenance – Maintenance schedule 57
Service and maintenance points 57
General 58
Every 10 hours of operation (Daily) 58
After the FIRST 50 hours of operation 59
Every 50 hours of operation (Weekly) 59
Every 250 / 750 / 1250 / 1750 hours of operation 59
Every 500 / 1500 hours of operation 60
Every 1000 hours of operation 61
Every 2000 hours of operation 62
Service – Checklist 63
Maintenance, 10h 65
Hydraulic reservoir, Level check – Filling 65
Check – Coolant system 66
Lowering of engine hood 67
Air circulation – Check 67
Fuel tank – Filling 68
Sprinkler system/Drum
Checking – Cleaning 68
Water tank – Filling 69
Scrapers, fixed
Checking – Setting 70
Scrapers, spring-action (Optional)
Checking – Adjustment 70
Brakes – Check 71
Maintenance – 50h 73
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Air cleaner indicator 73
Air cleaner
Check – Replacement of main filter 73
Air filter indicator – Resetting 74
Backup filter – Change 74
Air cleaner
– Cleaning 75
Steering cylinder and steering joint – Lubrication 75
Maintenance – 250 / 750 / 1250 / 1750h 77
Coolers
Checking – Cleaning 77
Battery
– Check condition 78
Engine oil and oil filter – Change 79
Maintenance – 500 / 1500h 81
Coolers
Checking – Cleaning 81
Battery
– Check condition 82
Engine oil and oil filter – Change 83
Drum – oil level
Inspection – filling 84
Rubber elements and attachment screws
Check 84
Hydraulic reservoir cap – Check 85
Controls – Lubrication 85
Check – Coolant system 86
Maintenance – 1000h 87
Coolers
Checking – Cleaning 87
Battery
– Check condition 88
Engine oil and oil filter – Change 89
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Drum – oil level
Inspection – filling 90
Rubber elements and attachment screws
Check 90
Hydraulic reservoir cap – Check 91
Controls – Lubrication 91
Check – Coolant system 92
Replacing the hydraulic oil filter 93
Hydraulic fluid reservoir – Draining 94
Replacing the fuel filter 94
Replacing the pre-filter 95
Maintenance – 2000h 97
Coolers
Checking – Cleaning 97
Battery
– Check condition 98
Engine oil and oil filter – Change 99
Drum – oil level
Inspection – filling 100
Rubber elements and attachment screws
Check 100
Hydraulic reservoir cap – Check 101
Controls – Lubrication 101
Check – Coolant system 102
Replacing the hydraulic oil filter 103
Hydraulic fluid reservoir – Draining 104
Replacing the fuel filter 104
Replacing the pre-filter 105
Hydraulic tank – Changing the fluid 106
Drum – Oil change 107
Water pump – Draining 107
Water tank – Draining 108
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Water tank – Cleaning 108
Fuel tank – Cleaning 109
Steering joint – Check 109

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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