DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :131
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC1100 CC1200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory rollers CC1100 CC1200
Engine Kubota D1703
Serial number 10000330x0A012572 – xxA021035
Serial number 10000332x0A012669 – xxA021038
Serial number 10000363x0A013590 – xxA021000
Serial number 10000364x0A013743 – xxA020793

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 9
Fire fighting 10
Roll Over Protective Structure (ROPS) 10
Battery handling 10
Jump starting 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Slopes 13
Dimensions, side view 14
Dimensions, top view 15
Weights and volumes 16
Working capacity 16
General 17
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Tightening torque 18
ROPS – bolts 19
Hydraulic system 19
Machine description 21
Diesel engine 21
Electrical system 21
Propulsion system/Transmission 21
Brake system 21
Steering system 21
ROPS 21
Identification 22
Product identification number on the frame 22
Explanation of 17PIN serial number 22
Machine plate 23
Engine plates 23
Location – decals 25
Safety decals 26
Info decals 28
Instruments/Controls 29
Locations – Instruments and controls 29
Locations – Control panel and controls 30
Function description 31
Electrical system 34
Fuses 34
Fuses at battery master disconnect switch 35
Operation 37
Before starting 37
Master switch – Switching on 37
Driver seat (Std) – Adjustment 37
Driver seat (Option) – Adjustment 38
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Instruments and lamps – Checking 38
Interlock 39
Parking brake – Check 40
Operator position 40
Starting 41
Starting the engine 41
Driving 43
Operating the roller 43
Interlock/Emergency stop/Parking brake – Check 44
Vibration 44
Manual/Automatic vibration 44
Braking 45
Normal braking 45
Emergency braking 46
Switching off 46
Parking 47
Chocking the drums 47
Battery disconnector 47
Long-term parking 49
Engine 49
Battery 49
Air cleaner, exhaust pipe 49
Fuel tank 49
Hydraulic reservoir 49
Water tank 49
Steering cylinder, hinges, etc 50
Hoods, tarpaulin 50
Miscellaneous 51
Lifting 51
Locking the articulation 51
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Lifting the roller 51
Unlocking the articulation 52
Towing 52
Short distance towing with switched off engine 53
Release the brakes 53
Towing the roller 54
Transport 55
Securing CC1100/1200 for loading 55
Retractable ROPS (Optional) 56
Operating instructions – Summary 59
Preventive maintenance 61
Acceptance and delivery inspection 61
Warranty 61
Maintenance – Lubricants and symbols 63
Maintenance symbols 64
Maintenance – Maintenance schedule 65
Service and maintenance points 65
General 66
Every 10 hours of operation (Daily) 66
After the FIRST 50 hours of operation 67
Every 50 hours of operation (Weekly) 67
Every 250 / 750 / 1250 / 1750 hours of operation 67
Every 500 / 1500 hours of operation 68
Every 1000 hours of operation 69
Every 2000 hours of operation 70
Service – Checklist 71
Maintenance, 10h 73
Hydraulic reservoir, Level check – Filling 73
Check – Coolant system 74
Lowering of engine hood 75
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Air circulation – Check 75
Fuel tank – Filling 76
Sprinkler system/Drum
Checking – Cleaning 76
Water tank – Filling 77
Scrapers, fixed
Checking – Setting 78
Scrapers, spring-action (Optional)
Checking – Adjustment 78
Brakes – Check 79
Maintenance – 50h 81
Air cleaner indicator 81
Air cleaner
Check – Replacement of main filter 81
Air filter indicator – Resetting 82
Backup filter – Change 82
Air cleaner
– Cleaning 83
Steering cylinder and steering joint – Lubrication 83
Maintenance measures – 250 h 85
Battery
– Check condition 85
Coolers
Checking – Cleaning 86
Engine oil and oil filter – Change 87
Maintenance measures – 500 h 89
Coolers
Checking – Cleaning 89
Battery
– Check condition 90
Engine oil and oil filter – Change 91
Drum – oil level
Inspection – filling 92
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Rubber elements and attachment screws
Check 92
Hydraulic reservoir cap – Check 93
Controls – Lubrication 93
Check – Coolant system 95
Maintenance – 1000h 97
Coolers
Checking – Cleaning 97
Battery
– Check condition 98
Engine oil and oil filter – Change 99
Drum – oil level
Inspection – filling 100
Rubber elements and attachment screws
Check 100
Hydraulic reservoir cap – Check 101
Controls – Lubrication 101
Check – Coolant system 103
Replacing the hydraulic oil filter 104
Hydraulic fluid reservoir – Draining 105
Replacing the fuel filter 105
Replacing the pre-filter 106
Maintenance – 2000h 107
Coolers
Checking – Cleaning 107
Battery
– Check condition 108
Engine oil and oil filter – Change 109
Drum – oil level
Inspection – filling 110
Rubber elements and attachment screws
Check 110
Hydraulic reservoir cap – Check 111

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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