DYNAPAC Vibratory Roller CC1100 VI CC1200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC1100 VI CC1200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC1100 VI CC1200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 206
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC1100 VI CC1200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Instruction manual
Operating & Maintenance
4812163001_C.pdf
Vibratory rollers CC1100 VI / CC1200 VI
Engine Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Engine Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW)
Engine Kubota D1803-CR (T4f) (28 kW)
Engine Kubota D1703-M-DI-E4B (Stage V) (18.5 kW)
Engine Kubota D1803-CR-E5B (Stage V) (28 kW)

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Safety (Optional) 9
Edge cutter/compactor 9
Chip spreader 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS) 12
Battery handling 12
Jump starting 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Dimensions, top view 16
Dimensions, side view 17
Weights and volumes 18
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Working capacity 18
General 19
CO2-emission 19
Tightening torque 20
ROPS – bolts 21
Hydraulic system 21
Slopes 21
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system/Transmission 23
Brake system 23
Steering system 23
ROPS 23
Identification 24
Product and component plates 24
Product identification number on the frame 24
Explanation of 17PIN serial number 25
Machine plate 25
Engine plates 26
Location – decals 28
Location – decals, CALIFORNIA 29
Safety decals 29
Info decals 33
Instruments/Controls 34
Locations – Control panel and controls 34
Functional description – Membrane panel 35
Function description – Display 35
Display explanations 37
Transport mode 38
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Working mode, Vibration 39
Working mode – Edge cutter 41
Working mode – Chip spreader 42
Function description, buttons on Forward/Reverse lever 43
Function description – Regeneration 44
Sub-menu – Regeneration
(only D1803 T4f, T5 (28 kW)) 45
Sub-menu – Alarm 45
User settings 47
Function description – Alarm 48
Electrical system 49
Fuses 49
Fuses at battery master disconnect switch 50
Relays on machine 51
Operation 53
Before starting 53
Master switch – Switching on 53
Driver seat – Adjustment 54
Parking brake – Check 55
Reserve brake – Control 56
Instruments and lamps – Checking 56
Interlock 57
Operator position 57
Adjusting the Off-set 58
Flow divider (Optional) 58
Starting 59
Starting the engine 59
D1703 59
D1803 59
Driving 61
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Operating the roller 61
D1703 61
D1803 61
Interlock/Emergency stop/Parking brake – Check 62
Edge cutting (Optional) 63
Vibration 64
Manual/Automatic vibration 64
Braking 65
Normal braking 65
Emergency braking 65
Switching off 66
D1703 66
D1803 66
Parking 67
Chocking the drums 67
Battery disconnector 67
Long-term parking 69
Engine 69
Battery 69
Air cleaner, exhaust pipe 69
Fuel tank 69
Hydraulic reservoir 69
Steering cylinder, hinges, etc 70
Watering system 70
Hoods, tarpaulin 70
Miscellaneous 71
Lifting 71
Locking the articulation 71
Lifting the roller 72
Lifting the roller with a single -point lift (Optional) 73
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Unlocking the articulation 74
Towing/Recovering 74
Release the brakes 75
Short distance towing with switched off engine 76
Towing the roller 77
Transport 78
Securing CC1100 VI / CC1200 VI for loading 79
Securing CC1100 VI / CC1200 VI for loading (Side across the trailer) 81
Securing CC1100 VI / CC1200 VI for loading (Side along the trailer) 83
Foldable ROPS 85
Operating instructions – Summary 87
Preventive maintenance 89
Acceptance and delivery inspection 89
Warranty 89
Maintenance – Lubricants and symbols 91
Maintenance symbols 93
Maintenance – Maintenance schedule 95
Service and maintenance points 95
General 96
Every 10 hours of operation (Daily) 96
After the FIRST 50 hours of operation 97
Every 50 hours of operation (Weekly) 97
Every 250 / 750 / 1250 / 1750 hours of operation 97
Every 500 hours of operation 98
Every 1000 hours of operation 99
Every 1500 hours of operation (only T4, T5 (28 kW)) 99
Every 2000 hours of operation 100
Every 3000 hours of operation 101
Every 12th month (Annually) 102
Every 24th month (Every other year) 102
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Service – Checklist 103
Maintenance, 10h 105
Check – Coolant system 105
Diesel engine Check oil level 106
Hydraulic reservoir, Level check – Filling 107
Air circulation – Check 107
Fuel tank – Filling 108
Water tank – Filling 108
Sprinkler system/Drum
Checking – Cleaning 109
Sprinkler – Drain / Anti-freeze 109
Sprinkler system/Drum
Cleaning of sprinkler nozzle 110
Scrapers, fixed
Checking – Setting 111
Scrapers, spring-action (Optional)
Checking – Adjustment 111
Brakes – Check 112
Maintenance, first 50h 113
Engine oil and oil filter – Change 113
Replacing the hydraulic oil filter 115
Bolted joints
Check 116
Maintenance – 50h 117
Air cleaner
Check main filter 117
Steering cylinder and steering joint – Lubrication 118
Checking the fuel hoses and hose clamps 119
Water separator – Draining
(on machines equipped with this) 120
Maintenance measures – 250 h 121
Battery
– Check condition 121
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Engine oil and oil filter – Change 122
Air cleaner
– Cleaning 123
Replacing belts/Checking the belt tension 124
Check – Coolant system 125
Check – Air intake hoses 126
Maintenance – 500h 127
Battery
– Check condition 127
Engine oil and oil filter – Change 128
Drum – oil level
Inspection – filling 129
Rubber elements and bolted joints
Check 130
Hydraulic reservoir cap – Check 130
Steering cylinder and steering joint – Lubrication 131
Check – Coolant system 131
Air cleaner
Check – Replacement of main filter 132
Air filter indicator – Resetting 132
Replacing the fuel filter 133
Replacing the pre-filter 133
D1703 134
D1803 134
Check – Air intake hoses 135
Fuel tank – Cleaning 136
Fuel filter’s water separator – Draining
(on machines equipped with this) 136
Coolers
Checking – Cleaning 137
Replacing belts/Checking the belt tension 138
Maintenance – 1000h 139
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Battery
– Check condition 139
Engine oil and oil filter – Change 140
Drum – oil level
Inspection – filling 141
Rubber elements and bolted joints
Check 142
Hydraulic reservoir cap – Check 142
Steering cylinder and steering joint – Lubrication 143
Check – Coolant system 143
Air cleaner
Check – Replacement of main filter 144
Air filter indicator – Resetting 144
Backup filter – Change 145
Replacing the fuel filter 145
Replacing the pre-filter 146
D1703 146
D1803 146
Fuel tank – Cleaning 147
Coolers
Checking – Cleaning 147
Checking of EGR cooler 147
Check – Air intake hoses 148
Replacing the hydraulic oil filter 149
Replacing belts/Checking the belt tension 150
Maintenance measures – 1500 h (only T4f, T5 (28 kW)) 151
Check – Spreader 151
Check – EGR cooler 151
Replacing the oil separator 151
Checking of injector tip 152
Maintenance – 2000h 153
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Battery
– Check condition 153
Engine oil and oil filter – Change 154
Rubber elements and bolted joints
Check 155
Hydraulic reservoir cap – Check 155
Steering cylinder and steering joint – Lubrication 156
Check – Coolant system 156
Air cleaner
Check – Replacement of main filter 157
Air filter indicator – Resetting 157
Backup filter – Change 158
Replacing the hydraulic oil filter 159
Replacing the fuel filter 160
Replacing the pre-filter 160
D1703 161
D1803 161
Fuel tank – Cleaning 161
Coolers
Checking – Cleaning 162
Water tank – Draining 162
Water tank – Cleaning 163
Checking of EGR cooler 163
Hydraulic reservoir – fluid change 164
Drum – Oil change 165
Steering joint – Check 166
Edge cutter (Optional)
– Lubrication 166
Replacing belts/Checking the belt tension 167
Maintenance, 3000h 169
Battery
– Check condition 169
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Engine oil and oil filter – Change 170
Drum – oil level
Inspection – filling 171
Rubber elements and bolted joints
Check 172
Hydraulic reservoir cap – Check 172
Steering cylinder and steering joint – Lubrication 173
Check – Coolant system 173
Air cleaner
Check – Replacement of main filter 174
Air filter indicator – Resetting 174
Backup filter – Change 175
Water tank – Cleaning 175
Replacing the hydraulic oil filter 176
Water tank – Draining 177
Replacing the pre-filter 177
D1703 178
D1803 178
Fuel tank – Cleaning 178
Coolers
Checking – Cleaning 179
Checking of EGR cooler 179
Replacing the fuel filter 180
Hydraulic reservoir – fluid change 181
Draining of water separator 182
Check – Air intake hoses 183
Cleaning of DPF (D1803 only) 184
Checking the EGR system (only D1803) 184
Checking the injection pump (only D1703) 184
Steering joint – Check 184
Replacing belts/Checking the belt tension 185
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Maintenance, every 12th month (Annually) 187
Air cleaner
Check – Replacement of main filter 187
Air filter indicator – Resetting 187
Backup filter – Change 187
Checking the DPF pipes and connections (only D1803) 187
Checking the EGR pipes and connections (only D1803) 188
Check the Manifold (only D1803) 188
Maintenance, every 24th month (Every other year) 189
Check – Coolant system 189
Check – Air intake hoses 190

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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