DYNAPAC Vibratory Roller CC1100C VI CC1200C VI Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC1100C VI CC1200C VI Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC1100C VI CC1200C VI Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages : 207
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC1100C VI CC1200C VI Operation & Maintenance Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory rollers CC1100C VI / CC1200C VI
Engine Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Engine Kubota D1703-M-IDI-E3 (T3) (26 kW)
Engine Kubota D1803-CR (T4f) (28 kW)
Engine Kubota D1703-M-DI-E4B (T5) (18.5 kW)
Serial number 10000393xxA022045 
Serial number 10000392xxA021396 
Serial number 10000394xxA021673 
Serial number 10000399xxA021830 
Serial number 10000398xxA021518 
Serial number 10000400xxA021646 
Serial number10000447xxA023526

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Safety (Optional) 9
Edge cutter/compactor 9
Chip spreader 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS) 12
Battery handling 12
Jump starting 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Dimensions, top view 16
Dimensions, side view 17
Weights and volumes 18
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Working capacity 18
General 19
Tightening torque 20
ROPS – bolts 21
Hydraulic system 21
Slopes 21
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system/Transmission 23
Brake system 23
Steering system 23
ROPS 23
Identification 24
Product and component plates 24
Product identification number on the frame 24
Explanation of 17PIN serial number 25
Machine plate 25
Engine plates 26
Location – decals 28
Safety decals 31
Info decals 34
Instruments/Controls 35
Locations – Control panel and controls 35
Functional description – Membrane panel 36
Function description – Display 36
Display explanations 38
Transport mode 39
Working mode, Vibration 40
Working mode – Edge cutter 42
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Working mode – Chip spreader 43
Function description, buttons on from/rear control 44
User settings 45
Sub-menu – Regeneration
(only D1803 T4f (28 kW)) 46
Sub-menu – Alarm 46
Function description – Alarm 48
Electrical system 49
Fuses 49
Fuses at battery master disconnect switch 50
Relays on machine 51
Operation 53
Before starting 53
Master switch – Switching on 53
Driver seat – Adjustment 54
Parking brake – Check 55
Reserve brake – Control 56
Instruments and lamps – Checking 56
Interlock 57
Sprinkler system, wheels 57
Operator position 58
Adjusting the Off-set 58
Flow divider (Optional) 59
Starting 59
Starting the engine 59
D1703 59
D1803 60
Driving 61
Operating the roller 61
D1703 61
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D1803 61
Interlock/Emergency stop/Parking brake – Check 62
Edge cutting (Optional) 63
Vibration 64
Manual/Automatic vibration 64
Braking 65
Normal braking 65
Emergency braking 65
Switching off 66
D1703 66
D1803 66
Parking 67
Chocking the wheels/drum 67
Battery disconnector 67
Long-term parking 69
Engine 69
Battery 69
Air cleaner, exhaust pipe 69
Fuel tank 69
Hydraulic reservoir 69
Steering cylinder, hinges, etc 70
Watering system 70
Hoods, tarpaulin 70
Miscellaneous 71
Lifting 71
Locking the articulation 71
Lifting the roller 72
Lifting the roller with a single -point lift (Optional) 73
Unlocking the articulation 74
Towing/Recovering 74
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Release the brakes 75
Releasing the brake, wheel motors (Optional) 76
Short distance towing with switched off engine 77
Towing the roller 78
Transport 79
Securing CC1100C VI / 1200C VI for loading 80
Securing CC1100C VI / 1200C VI for loading (Side across the trailer) 82
Securing CC1100C VI / 1200C VI for loading (Side along the trailer) 84
Foldable ROPS 86
Operating instructions – Summary 87
Preventive maintenance 89
Acceptance and delivery inspection 89
Warranty 89
Maintenance – Lubricants and symbols 91
Maintenance symbols 93
Maintenance – Maintenance schedule 95
Service and maintenance points 95
General 96
Every 10 hours of operation (Daily) 96
After the FIRST 50 hours of operation 97
Every 50 hours of operation (Weekly) 97
Every 250 / 750 / 1250 / 1750 hours of operation 97
Every 500 hours of operation 98
Every 1000 hours of operation 99
Every 1500 hours of operation (only T4 (28 kW)) 99
Every 2000 hours of operation 100
Every 3000 hours of operation 101
Every 12th month (Annually) 102
Every 24th month (Every other year) 102
Service – Checklist 103
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Maintenance, 10h 105
Check – Coolant system 105
Diesel engine Check oil level 106
Hydraulic reservoir, Level check – Filling 107
Air circulation – Check 107
Fuel tank – Filling 108
Water tank – Filling 108
Sprinkler system/Drum
Checking – Cleaning 109
Sprinkler system / Wheels
Check – Cleaning 109
Pump system / Tire
Check – Cleaning 110
Sprinkler system/Drum
Cleaning of sprinkler nozzle 111
Scrapers, fixed
Checking – Setting 111
Scrapers, spring-action (Optional)
Checking – Adjustment 112
Scrapers
Check – Adjustment 112
Brakes – Check 113
Maintenance measures, First 50 hours 115
Engine oil and oil filter – Change 115
Replacing the hydraulic oil filter 117
Bolted joints
Check 118
Maintenance – 50h 119
Air cleaner
Check main filter 119
Steering cylinder and steering joint – Lubrication 120
Checking the fuel hoses and hose clamps 121
Water separator – Draining
(on machines equipped with this) 122
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Tires – Tire pressure 122
Maintenance measures – 250 h 123
Battery
– Check condition 123
Engine oil and oil filter – Change 124
Air cleaner
– Cleaning 125
Replacing belts/Checking the belt tension 126
Check – Coolant system 127
Check – Air intake hoses 128
Maintenance – 500h 129
Battery
– Check condition 129
Engine oil and oil filter – Change 130
Drum – oil level
Inspection – filling 131
Rubber elements and bolted joints
Check 132
Hydraulic reservoir cap – Check 132
Steering cylinder and steering joint – Lubrication 133
Check – Coolant system 133
Air cleaner
Check – Replacement of main filter 134
Air filter indicator – Resetting 134
Replacing the fuel filter 135
Replacing the pre-filter 135
D1703 136
D1803 136
Check – Air intake hoses 137
Fuel tank – Cleaning 138
Fuel filter’s water separator – Draining
(on machines equipped with this) 138
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Coolers
Checking – Cleaning 139
Replacing belts/Checking the belt tension 140
Maintenance – 1000h 141
Battery
– Check condition 141
Engine oil and oil filter – Change 142
Drum – oil level
Inspection – filling 143
Rubber elements and bolted joints
Check 144
Hydraulic reservoir cap – Check 144
Steering cylinder and steering joint – Lubrication 145
Check – Coolant system 145
Air cleaner
Check – Replacement of main filter 146
Air filter indicator – Resetting 146
Backup filter – Change 147
Replacing the fuel filter 147
Replacing the pre-filter 148
D1703 148
D1803 148
Fuel tank – Cleaning 149
Coolers
Checking – Cleaning 149
Checking of EGR cooler 149
Check – Air intake hoses 150
Replacing the hydraulic oil filter 151
Replacing belts/Checking the belt tension 152
Maintenance measures – 1500 h (only T4f (28 kW)) 153
Check – Spreader 153
Check – EGR cooler 153
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Replacing the oil separator 153
Checking of injector tip 154
Maintenance – 2000h 155
Battery
– Check condition 155
Engine oil and oil filter – Change 156
Rubber elements and bolted joints
Check 157
Hydraulic reservoir cap – Check 157
Steering cylinder and steering joint – Lubrication 158
Check – Coolant system 158
Air cleaner
Check – Replacement of main filter 159
Air filter indicator – Resetting 159
Backup filter – Change 160
Replacing the hydraulic oil filter 161
Replacing the fuel filter 162
Replacing the pre-filter 162
D1703 163
D1803 163
Fuel tank – Cleaning 163
Coolers
Checking – Cleaning 164
Emulsion tank – Draining 164
Water tank – Draining 165
Water tank – Cleaning 165
Checking of EGR cooler 165
Hydraulic reservoir – fluid change 166
Drum – Oil change 167
Steering joint – Check 168
Edge cutter (Optional)
– Lubrication 168
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Replacing belts/Checking the belt tension 169
Maintenance, 3000h 171
Battery
– Check condition 171
Engine oil and oil filter – Change 172
Drum – oil level
Inspection – filling 173
Rubber elements and bolted joints
Check 174
Hydraulic reservoir cap – Check 174
Steering cylinder and steering joint – Lubrication 175
Check – Coolant system 175
Air cleaner
Check – Replacement of main filter 176
Air filter indicator – Resetting 176
Backup filter – Change 177
Water tank – Cleaning 177
Replacing the hydraulic oil filter 178
Water tank – Draining 179
Replacing the pre-filter 179
D1703 180
D1803 180
Fuel tank – Cleaning 180
Coolers
Checking – Cleaning 181
Checking of EGR cooler 181
Replacing the fuel filter 182
Hydraulic reservoir – fluid change 183
Draining of water separator 184
Check – Air intake hoses 185
Cleaning of DPF (D1803 only) 186
Checking the EGR system (only D1803) 186
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Checking the injection pump (only D1703) 186
Steering joint – Check 186
Replacing belts/Checking the belt tension 187
Maintenance, every 12th month (Annually) 189
Air cleaner
Check – Replacement of main filter 189
Air filter indicator – Resetting 189
Backup filter – Change 189
Checking the DPF pipes and connections (only D1803) 189
Checking the EGR pipes and connections (only D1803) 190
Check the Manifold (only D1803) 190
Maintenance, every 24th month (Every other year) 191
Check – Coolant system 191
Check – Air intake hoses 192

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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