DYNAPAC Vibratory Roller CC125 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC125 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC125 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 75
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC125 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812106760_A.pdf
Vibratory rollers CC125
Engine Mahindra – MDI 1895
Serial number 100380x0E0002702

1.1 General Information ………………………………………………………………………………………………..1
Instruction Manual Location………………………………………………………………………………….2
Receiving the Roller ……………………………………………………………………………………………..2
Identification Data…………………………………………………………………………………………………2
Roller Identification……………………………………………………………………………………………….3
Engine Identification……………………………………………………………………………………………..4
1.2 Roller Description ……………………………………………………………………………………………………5
Identification of Major Components ………………………………………………………………………5
Diesel Engine ……………………………………………………………………………………………………….6
Electrical System ………………………………………………………………………………………………….7
Main and Light Fuses…………………………………………………………………………………………7
Propulsion System/Transmission………………………………………………………………………….8
Brake system ……………………………………………………………………………………………………….8
Secondary/Parking Brake …………………………………………………………………………………..8
Steering System………………………………………………………………………………………………..8
FOPS and ROPS ………………………………………………………………………………………………8
Roller Applications………………………………………………………………………………………………..9
Designated Applications……………………………………………………………………………………..9
Non-Designated Applications………………………………………………………………………………9
Section 2: Safety First
2.1 General Information ………………………………………………………………………………………………11
Warnings and Cautions ………………………………………………………………………………………12
Personnel Protective Equipment…………………………………………………………………………12
Tools and Equipment………………………………………………………………………………………..12
Operating Safety…………………………………………………………………………………………………13
Before Starting the Engine ………………………………………………………………………………..13
Starting the Equipment……………………………………………………………………………………..13
Parking the Roller…………………………………………………………………………………………….13
Driving Near Edges………………………………………………………………………………………….13
Slopes ……………………………………………………………………………………………………………13
Gas Spring………………………………………………………………………………………………………….14
Hydraulic Maintenance Safety…………………………………………………………………………….14
Cylinder Repairs or Replacement ………………………………………………………………………14
Handling Fluids and Oil……………………………………………………………………………………….14
Transporting ……………………………………………………………………………………………………….15
2.2 Equipment Safety Decals……………………………………………………………………………………..16
Section 3: Special Instructions
3.1 Operational Limitations………………………………………………………………………………………… 17
Standard Lubricants and Other Recommended Oils and Fluids…………………………. 17
Higher Ambient Temperatures…………………………………………………………………………… 17
Lower Ambient Temperature – Freeze Risk ……………………………………………………….. 17
Temperatures ……………………………………………………………………………………………………. 17
High Pressure Cleaning …………………………………………………………………………………….. 18
Ambient Temperature Range…………………………………………………………………………….. 18
Operating Conditions For Stability……………………………………………………………………… 18
Grade Limitations………………………………………………………………………………………………. 18
Fire Fighting………………………………………………………………………………………………………. 18
Roll Over Protective Structure (ROPS)………………………………………………………………. 19
Battery Handling………………………………………………………………………………………………… 19
Jump Starting…………………………………………………………………………………………………….. 19
Section 4: Specifications
4.1 Weight and Dimensions ………………………………………………………………………………………. 21
Diesel Engine…………………………………………………………………………………………………….. 22
Fluid Volume …………………………………………………………………………………………………….. 23
Working Capacity………………………………………………………………………………………………. 23
Hydraulic System ………………………………………………………………………………………………. 23
Section 5: Operation Controls
5.1 Instruments and Controls…………………………………………………………………………………….. 25
Starter Switch ……………………………………………………………………………………………………. 26
Throttle Lever…………………………………………………………………………………………………….. 26
Vibration On/Off Switch……………………………………………………………………………………… 26
Emergency Stop………………………………………………………………………………………………… 27
Forward/Neutral (FNR) Lever…………………………………………………………………………….. 27
Sprinkler Switch…………………………………………………………………………………………………. 27
Seat Buzzer ………………………………………………………………………………………………………. 27
Horn Button……………………………………………………………………………………………………….. 27
Vibration Man/Auto Switch…………………………………………………………………………………. 28
Vibration Selector Switch…………………………………………………………………………………… 28
Fuse Box …………………………………………………………………………………………………………… 28
Driving Lights Switch …………………………………………………………………………………………. 28
Working Lights Switch(Optional)………………………………………………………………………… 28
Hazard Warning Lights Switch ……………………………………………………………………………29
Rotating Beacon Switch(Optional) ………………………………………………………………………29
Direction Indicator Switch……………………………………………………………………………………29
Parking Brake On/Off Switch ………………………………………………………………………………29
Control Panel ……………………………………………………………………………………………………..30
Control Panel Warnings Symbols ………………………………………………………………………30
Control Panel Notification Symbols…………………………………………………………………….31
Section 6: Inspections and Operations
6.1 General Information ………………………………………………………………………………………………33
General Checks ………………………………………………………………………………………………….33
Operator Areas …………………………………………………………………………………………………..33
Check Engine Oil Level ………………………………………………………………………………………34
Check Engine Coolant Level ………………………………………………………………………………34
Check the Fuel Level ………………………………………………………………………………………….35
Check Batteries ………………………………………………………………………………………………….35
Verify the Controls………………………………………………………………………………………………35
6.2 Before Starting the Engine……………………………………………………………………………………36
Seat(Standard) Adjustment…………………………………………………………………………………36
Check the Instruments and Lamps ……………………………………………………………………..37
Interlock ……………………………………………………………………………………………………………..37
6.3 Operating the Roller………………………………………………………………………………………………38
Operation……………………………………………………………………………………………………………38
Vibration on One Drum …………………………………………………………………………………….39
Braking ……………………………………………………………………………………………………………….39
Normal Braking ……………………………………………………………………………………………….39
Emergency Braking………………………………………………………………………………………….39
Switching Off ………………………………………………………………………………………………………40
6.4 Lifting and Handling ………………………………………………………………………………………………41
Locking the Articulation……………………………………………………………………………………….41
Lifting the Roller………………………………………………………………………………………………….41
6.5 Towing the Roller…………………………………………………………………………………………………..42
Towing Information……………………………………………………………………………………………..42
Towing……………………………………………………………………………………………………………42
6.6 Transporting the Roller …………………………………………………………………………………………44
Transportation Procedures………………………………………………………………………………….44
Safety Precautions …………………………………………………………………………………………..44
Operator Checklist …………………………………………………………………………………………..44
Start Up ………………………………………………………………………………………………………….44
Before Driving………………………………………………………………………………………………… 44
Securing for Loading ………………………………………………………………………………………. 45
6.7 Special Conditions ……………………………………………………………………………………………….. 46
Cold Weather Conditions…………………………………………………………………………………… 46
Hot Weather Conditions…………………………………………………………………………………….. 46
High Altitude Conditions…………………………………………………………………………………….. 46
Long-term Parking …………………………………………………………………………………………….. 46
Section 7: Maintenance
7.1 General Information……………………………………………………………………………………………… 47
7.2 Maintenance Schedule ………………………………………………………………………………………… 48
Maintenance Schedule Information……………………………………………………………………. 48
7.3 Refill Capacities/Lubricants…………………………………………………………………………………. 52
General Information…………………………………………………………………………………………… 52
Lubrication Chart……………………………………………………………………………………………….. 53
Refill Capacities…………………………………………………………………………………………………. 53
7.4 Standard Torque Values ……………………………………………………………………………………… 55
Head Markings ………………………………………………………………………………………………….. 55
Recommended Torques ………………………………………………………………………………….. 55
7.5 Maintenance as Required……………………………………………………………………………………. 57
Service as Required ………………………………………………………………………………………….. 57
Clean the Roller…………………………………………………………………………………………………. 57
Loose Bolted Connections……………………………………………………………………………….. 57
Air Cleaners ………………………………………………………………………………………………………. 57
Air Cleaner Indicators ……………………………………………………………………………………… 57
Connections and Ducts …………………………………………………………………………………… 58
Air Cleaner Pre-Cleaner ………………………………………………………………………………….. 58
Air Cleaner Main Filter…………………………………………………………………………………….. 58
Hose and Clamps ……………………………………………………………………………………………… 59
Engine……………………………………………………………………………………………………………….. 60
Batteries ……………………………………………………………………………………………………………. 60
Check Electrolyte Level …………………………………………………………………………………… 61
Fuel Tank ………………………………………………………………………………………………………….. 61
Lowering of Engine Hood…………………………………………………………………………………… 62
Water Tank…………………………………………………………………………………………………….. 63
Brakes……………………………………………………………………………………………………………….. 63
Sprinkler System ……………………………………………………………………………………………….. 64
7.6 Lubrication and Filters …………………………………………………………………………………………. 65

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