DYNAPAC Vibratory Roller CC142 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC142 Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC142 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC142 Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICC142-2EN2.pdf
Operation & Maintenance
Vibratory roller CC142
Engine Deutz D2011 L03 I
Serial number 60214252
Serial number 60214255  
Serial number 10000309x0A000001

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 8
Special instructions …………………………………………………………………………………………………… 9
Standard lubricants and other recommended oils and fluids …………………. 9
Higher ambient temperatures, above +40°C (104°F)……………………………. 9
Lower ambient temperature – Freeze risk …………………………………………… 9
Temperatures…………………………………………………………………………………. 9
High pressure cleaning ……………………………………………………………………. 9
Fire fighting ………………………………………………………………………………….. 10
Roll Over Protective Structure (ROPS) …………………………………………….. 10
Battery handling ……………………………………………………………………………. 10
Jump starting………………………………………………………………………………… 11
Technical specifications …………………………………………………………………………………………… 13
Vibrations – Operator station …………………………………………………………… 13
Noise level……………………………………………………………………………………. 13
Dimensions, side view……………………………………………………………………. 14
Dimensions, top view …………………………………………………………………….. 15
Weights and volumes…………………………………………………………………….. 16
Working capacity…………………………………………………………………………… 16
General ……………………………………………………………………………………….. 16
Tightening torque ………………………………………………………………………….. 17
ROPS – bolts ………………………………………………………………………………… 18
Hydraulic system…………………………………………………………………………… 18
Machine description ………………………………………………………………………………………………… 19
Identification ……………………………………………………………………………………………… 19
Product identification number on the frame ………………………………………. 19
Machine plate……………………………………………………………………………….. 20
Explanation of 17PIN serial number…………………………………………………. 20
Engine plates ……………………………………………………………………………….. 21
Location – decals …………………………………………………………………………… 22
Safety decals………………………………………………………………………………… 23
Info decals……………………………………………………………………………………. 24
Instruments/Controls ………………………………………………………………………………….. 25
Locations – Instruments and controls ……………………………………………….. 25
Function descriptions …………………………………………………………………….. 26
Electrical system………………………………………………………………………………………… 28
Fuses ………………………………………………………………………………………….. 28
Operation ………………………………………………………………………………………………………………. 29
Before starting …………………………………………………………………………………………… 29
Master switch – Switching on…………………………………………………………… 29
Driver seat – Adjustment…………………………………………………………………. 29
Comfort seat – Adjustment ……………………………………………………………… 30
Instruments and lamps – Checking…………………………………………………… 30
Parking brake – Check……………………………………………………………………. 30
Interlock……………………………………………………………………………………….. 31
Operator position…………………………………………………………………………… 31
Starting …………………………………………………………………………………………………….. 32
Starting the engine ………………………………………………………………………… 32
Driving ……………………………………………………………………………………………………… 33
Operating the roller ……………………………………………………………………….. 33
Interlock/Emergency stop/Parking brake – Check ………………………………. 34
Vibration …………………………………………………………………………………………………… 35
Manual/Automatic vibration…………………………………………………………….. 35
Braking …………………………………………………………………………………………………….. 36
Emergency braking ……………………………………………………………………….. 36
Normal braking……………………………………………………………………………… 36
Switching off…………………………………………………………………………………. 37
Parking …………………………………………………………………………………………………….. 37
Chocking the drums ………………………………………………………………………. 37
Battery disconnector ……………………………………………………………………… 37
Long-term parking…………………………………………………………………………………………………… 39
Engine …………………………………………………………………………………………. 39
Battery…………………………………………………………………………………………. 39
Air cleaner, exhaust pipe………………………………………………………………… 39
Fuel tank ……………………………………………………………………………………… 39
Hydraulic reservoir ………………………………………………………………………… 39
Water tank……………………………………………………………………………………. 39
Steering cylinder, hinges, etc. …………………………………………………………. 40
Hoods, tarpaulin ……………………………………………………………………………. 40
Miscellaneous ………………………………………………………………………………………………………… 41
Lifting ……………………………………………………………………………………………………….. 41
Locking the articulation ………………………………………………………………….. 41
Lifting the roller……………………………………………………………………………… 41
Unlocking the articulation ……………………………………………………………….. 42
Towing/Recovering…………………………………………………………………………………….. 43
Disengaging the brakes …………………………………………………………………. 43
Towing the roller……………………………………………………………………………. 44
Roller prepared for transport …………………………………………………………… 44
Retractable ROPS (Optional)………………………………………………………….. 45
Operating instructions – Summary …………………………………………………………………………….. 47
Preventive maintenance ………………………………………………………………………………………….. 49
Acceptance and delivery inspection…………………………………………………. 49
Warranty………………………………………………………………………………………. 49
Maintenance – Lubricants and symbols ……………………………………………………………………… 51
Maintenance symbols ……………………………………………………………………. 52
Maintenance – Maintenance schedule ……………………………………………………………………….. 53
Service and maintenance points ……………………………………………………… 53
General ……………………………………………………………………………………….. 54
Every 10 hours of operation (Daily)………………………………………………….. 54
After the FIRST 50 hours of operation ……………………………………………… 54
Every 50 hours of operation (Weekly)………………………………………………. 55
Every 250 hours of operation (Monthly) ……………………………………………. 55
Every 500 hours of operation (Every three months) …………………………… 55
Every 1000 hours of operation (Every six months) …………………………….. 56
Every 2000 hours of operation (Yearly) ……………………………………………. 56
Maintenance – 10h ………………………………………………………………………………………………….. 57
Hydraulic reservoir, Level check – Filling…………………………………………… 57
Air circulation – Check ……………………………………………………………………. 58
Fuel tank – Filling…………………………………………………………………………… 59
Water tank – Filling ………………………………………………………………………… 59
Sprinkler system/Drum
Checking – Cleaning………………………………………………………………………. 60
Scrapers, fixed
Checking – Setting…………………………………………………………………………. 61
Scrapers, spring-action (Optional)
Checking – Adjustment …………………………………………………………………… 62
Brakes – Check……………………………………………………………………………… 62
Maintenance – 50h ………………………………………………………………………………………………….. 63
Air cleaner
Check – Replacement of main filter ………………………………………………….. 63
Air filter indicator – Resetting …………………………………………………………… 64
Backup filter – Change……………………………………………………………………. 64
Air cleaner
– Cleaning…………………………………………………………………………………….. 64
Steering cylinder and steering joint – Lubrication ……………………………….. 65
Maintenance – 250h ………………………………………………………………………………………………… 67
Hydraulic fluid cooler
Checking – Cleaning………………………………………………………………………. 67
Battery – Checking electrolyte level………………………………………………….. 68
Battery (maintenance-free) …………………………………………………………….. 68
Maintenance – 500h ………………………………………………………………………………………………… 69
Drum – oil level
Inspection – filling ………………………………………………………………………….. 69
Rubber elements and attachment screws
Check ………………………………………………………………………………………….. 69
Hydraulic reservoir cap – Check ………………………………………………………. 70
Controls – Lubrication …………………………………………………………………….. 70
Diesel engine – Oil change ……………………………………………………………… 71
Oil filter – Replacement…………………………………………………………………… 72
Maintenance – 1000h ………………………………………………………………………………………………. 73
Replacing the hydraulic oil filter ………………………………………………………. 73
Hydraulic fluid reservoir – Draining …………………………………………………… 75
Replacing the fuel filter…………………………………………………………………… 75
Replacing the pre-filter …………………………………………………………………… 76
Maintenance – 2000h ………………………………………………………………………………………………. 77
Hydraulic tank – Changing the fluid ………………………………………………….. 77
Drum – Oil change …………………………………………………………………………. 78
Water tank – Draining …………………………………………………………………….. 78
Water pump – Draining …………………………………………………………………… 79
Water tank – Cleaning ……………………………………………………………………. 79
Fuel tank – Cleaning ………………………………………………………………………. 80
Steering joint – Check…………………………………………………………………….. 80

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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