DYNAPAC Vibratory Roller CC224C CC324C CC2200C CC3200C Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC224C CC324C CC2200C CC3200C Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC224C CC324C CC2200C CC3200C Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 168
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC224C CC324C CC2200C CC3200C Operation & Maintenance Instruction Manual PDF DOWNLOAD

Vibratory roller
CC224C CC324C CC2200C CC3200C
Engine Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)
Serial number 10000312xxA009632 
Serial number 10000316xxA010919 
Serial number  10000337xxA015716 
Serial number 10000341xxA011334 
Serial number 10000424xxA026658 
Serial number 10000428xxA022376 
Serial number 10000457xxA0xxxxx 
Serial number 10000461xxA0xxxxx

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Lower ambient temperature – Freeze risk …………………………………………. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 12
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 16
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
CO2-emission……………………………………………………………………………….. 20
Hydraulic system…………………………………………………………………………… 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 21
Tightening torque ………………………………………………………………………….. 22
Machine description ………………………………………………………………………………………………… 23
Diesel engine ……………………………………………………………………………….. 23
Electrical system …………………………………………………………………………… 23
Propulsion system…………………………………………………………………………. 23
Brake system ……………………………………………………………………………….. 24
Steering system ……………………………………………………………………………. 24
Vibration system……………………………………………………………………………. 24
Cab……………………………………………………………………………………………… 24
ROPS ………………………………………………………………………………………….. 25
Identification ……………………………………………………………………………………………… 25
Product and component plates ……………………………………………………….. 25
Product identification number on the frame ………………………………………. 26
Machine plate……………………………………………………………………………….. 26
Explanation of 17PIN serial number…………………………………………………. 26
Engine plates ……………………………………………………………………………….. 27
Decals………………………………………………………………………………………………………. 28
Location – decals …………………………………………………………………………… 28
Location – decals, CALIFORNIA ……………………………………………………… 29
Safety decals………………………………………………………………………………… 29
Info decals……………………………………………………………………………………. 32
Instruments/Controls ………………………………………………………………………………….. 33
Control panel and controls ……………………………………………………………… 33
Function descriptions …………………………………………………………………….. 34
Forward & Reverse lever ……………………………………………………………….. 38
Function descriptions …………………………………………………………………….. 38
Forward & Reverse lever ……………………………………………………………….. 39
Function descriptions …………………………………………………………………….. 39
Display explanations ……………………………………………………………………… 39
Machine alarm………………………………………………………………………………. 42
“MAIN MENU” ………………………………………………………………………………. 45
“USER SETTINGS” ………………………………………………………….. 46
“MACHINE SETTINGS”…………………………………………………….. 47
Diesel engine (Stage V)…………………………………………………….. 47
“EXHAUST CLEANING”……………………………………………………. 47
“SERVICE MENU”……………………………………………………………. 48
“ABOUT”…………………………………………………………………………. 49
Operator help when starting……………………………………………………………. 50
Operator help Workmode……………………………………………………………….. 50
Instruments and controls, cab …………………………………………………………. 51
Function description of instruments and controls in the cab ………………… 52
Using the cab controls……………………………………………………………………. 53
Defroster …………………………………………………………………………. 53
Heat ……………………………………………………………………………….. 53
AC/ACC ………………………………………………………………………….. 53
Electrical system (version 1)………………………………………………………………………… 54
Fuse boxes in main switchbox ………………………………………………………… 54
Electrical system (version 2)………………………………………………………………………… 55
Fuse card in main switchbox…………………………………………………………… 55
Power in engine compartment/battery compartment ………………………….. 56
Main fuse panel (Cummins) ……………………………………………………………. 56
Fuse box at master switch (Deutz)…………………………………………………… 57
Fuses in cab…………………………………………………………………………………. 58
Operation ………………………………………………………………………………………………………………. 59
Before starting …………………………………………………………………………………………… 59
Master switch – Switching on…………………………………………………………… 59
Control panel, adjustments …………………………………………………………….. 59
Operator’s seat – Adjustment…………………………………………………………… 60
Belt reminder………………………………………………………………………………… 60
Operator’s seat, comfort – Adjustments…………………………………………….. 61
Parking brake ……………………………………………………………………………….. 61
Display – Control……………………………………………………………………………. 62
Interlock……………………………………………………………………………………….. 63
Operator position…………………………………………………………………………… 64
View ……………………………………………………………………………………………. 64
Starting …………………………………………………………………………………………………….. 65
Starting the engine ………………………………………………………………………… 65
Display when activating choice via the button set………………………………. 66
Alarm descriptions…………………………………………………………………………. 67
Driving ……………………………………………………………………………………………………… 67
Operating the roller ……………………………………………………………………….. 67
Interlock/Emergency stop/Parking brake – Check ………………………………. 69
Combi machines …………………………………………………………………………… 70
Pivotal steering (Optional)………………………………………………………………. 70
Burnout of DPF-filter (Regeneration) – (stage V)………………………………… 71
DPF displays ………………………………………………………………………………… 71
Edge cutting (Optional) ………………………………………………………………….. 73
Vibration …………………………………………………………………………………………………… 74
Manual/Automatic vibration…………………………………………………………….. 74
Manual vibration – Switching on ………………………………………………………. 74
Amplitude/frequency – Changeover………………………………………………….. 75
Braking …………………………………………………………………………………………………….. 75
2020-05-05 4812159701_D.pdf
Normal braking……………………………………………………………………………… 75
Emergency braking ……………………………………………………………………….. 76
Switching off…………………………………………………………………………………. 76
Parking …………………………………………………………………………………………………….. 77
Chocking the drums ………………………………………………………………………. 77
Master switch ……………………………………………………………………………….. 77
Long-term parking…………………………………………………………………………………………………… 79
Engine …………………………………………………………………………………………. 79
Battery…………………………………………………………………………………………. 79
Air cleaner, exhaust pipe………………………………………………………………… 79
Watering system …………………………………………………………………………… 79
Fuel tank ……………………………………………………………………………………… 79
Hydraulic reservoir ………………………………………………………………………… 79
Hoods, tarpaulin ……………………………………………………………………………. 80
Steering cylinder, hinges, etc. …………………………………………………………. 80
Miscellaneous ………………………………………………………………………………………………………… 81
Lifting ……………………………………………………………………………………………………….. 81
Locking the articulation ………………………………………………………………….. 81
Lifting the roller……………………………………………………………………………… 81
Lifting the roller with jack:……………………………………………………………….. 82
Unlocking the articulation ……………………………………………………………….. 82
Towing/Recovering…………………………………………………………………………………….. 82
Short distance towing with the engine running…………………………………… 83
Short distance towing when the engine is inoperative. ……………………….. 84
Towing the roller……………………………………………………………………………. 84
Trailer eye ……………………………………………………………………………………. 85
Transport ………………………………………………………………………………………………….. 85
Loading CC224-624, CC2200-6200…………………………………………………. 86
Operating instructions – Summary …………………………………………………………………………….. 89
Preventive maintenance ………………………………………………………………………………………….. 90
Acceptance and delivery inspection…………………………………………………. 91
Warranty………………………………………………………………………………………. 91
Maintenance – Lubricants and symbols ……………………………………………………………………… 93
Maintenance symbols ……………………………………………………………………. 94
Maintenance – Maintenance schedule ……………………………………………………………………….. 95
Service and maintenance points ……………………………………………………… 95
General ……………………………………………………………………………………….. 95
Every 10 hours of operation (Daily)………………………………………………….. 96
After the FIRST 50 hours of operation ……………………………………………… 96
Every 50 hours of operation (Weekly)………………………………………………. 97
Every 250 hours of operation (Monthly) ……………………………………………. 97
Every 500/1500 hours of operation ………………………………………………….. 98
Every 1000 hours of operation ………………………………………………………… 99
Every 2000 hours of operation ………………………………………………………. 100
Maintenance, 10h …………………………………………………………………………………………………. 101
Diesel engine – Check oil level ………………………………………………………. 101
Coolant level – Check …………………………………………………………………… 102
Fuel tank – Refueling ……………………………………………………………………. 102
Water tank, Std – Filling………………………………………………………………… 103
Hydraulic reservoir – Check fluid level…………………………………………….. 103
Sprinkler system/Drum
Check ………………………………………………………………………………………… 104
Cleaning the coarse filter ……………………………………………………………… 104
Sprinkler system/Drum
Cleaning of sprinkler nozzle ………………………………………………………….. 105
Emergency watering (Accessory) – Extra pump in pump system………… 106
Sprinkler system/Wheels – Freeze risk……………………………………………. 106
Draining the system. ……………………………………………………………………. 106
Freeze protection ………………………………………………………………………… 107
Sprinkler system/Wheels – Check ………………………………………………….. 107
Scrapers, spring-action
Check ………………………………………………………………………………………… 108
Scrapers
Setting – Adjustment…………………………………………………………………….. 109
Wheel scrapers
Control – Adjustment ……………………………………………………………………. 110
Removing the scapers …………………………………………………….. 111
Maintenance – 50h ………………………………………………………………………………………………… 113
Fuel filter – Draining……………………………………………………………………… 113
Drum gear – Checking the oil level …………………………………………………. 114
Tires – Tire pressure…………………………………………………………………….. 115
Maintenance – 250h ………………………………………………………………………………………………. 117
Diesel engine
Oil change ………………………………………………………………………………….. 117
Engine
Replacing oil filter………………………………………………………………………… 118
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 118
Battery
– Check condition ………………………………………………………………………… 119
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 119
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 120
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 120
Maintenance – 500h ………………………………………………………………………………………………. 121
Diesel engine
Oil change ………………………………………………………………………………….. 121
Engine
Replacing oil filter………………………………………………………………………… 122
The engine fuel filter – replacement/cleaning …………………………………… 122
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 123
Battery
– Check condition ………………………………………………………………………… 123
Air cleaner
Checking – Change the main air filter……………………………………………… 124
Backup filter – Change………………………………………………………………….. 124
Air cleaner
– Cleaning…………………………………………………………………………………… 125
Drum – oil level
Inspection – filling ………………………………………………………………………… 125
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 126
Seat bearing – Lubrication …………………………………………………………….. 126
Hydraulic reservoir cap – Check …………………………………………………….. 127
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 127
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 128
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 128
Maintenance – 1000h …………………………………………………………………………………………….. 129
Diesel engine
Oil change ………………………………………………………………………………….. 129
Engine
Replacing oil filter………………………………………………………………………… 130
The engine fuel filter – replacement/cleaning …………………………………… 130
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 131
Battery
– Check condition ………………………………………………………………………… 131
Air cleaner
Checking – Change the main air filter……………………………………………… 132
Backup filter – Change………………………………………………………………….. 132
Air cleaner
– Cleaning…………………………………………………………………………………… 133
Hydraulic filter
Change………………………………………………………………………………………. 134
Drum – Oil change ……………………………………………………………………….. 135
Drum gear – Oil change………………………………………………………………… 135
Drum gear – Checking the oil level …………………………………………………. 136
Wheel gear – Oil change ………………………………………………………………. 136
Wheel gear – Checking the oil level/Filling the oil……………………………… 137
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 137
Seat bearing – Lubrication …………………………………………………………….. 138
Hydraulic reservoir cap – Check …………………………………………………….. 138
Cab
Fresh air filter – Replacing …………………………………………………………….. 139
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 139
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 140
Steering hitch – Tightening ……………………………………………………………. 140
Maintenance – 2000h …………………………………………………………………………………………….. 141
Diesel engine
Oil change ………………………………………………………………………………….. 141
Engine
Replacing oil filter………………………………………………………………………… 142
The engine fuel filter – replacement/cleaning …………………………………… 142
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 143
Battery
– Check condition ………………………………………………………………………… 143
Air cleaner
Checking – Change the main air filter……………………………………………… 144
Backup filter – Change………………………………………………………………….. 144
Air cleaner
– Cleaning…………………………………………………………………………………… 145

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.S