DYNAPAC Vibratory Roller CC224HF CC324HF CC384HF CC2200 CC3200 CC3800 CC3800H Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC224HF CC324HF CC384HF CC2200 CC3200 CC3800 CC3800H Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC224HF CC324HF CC384HF CC2200 CC3200 CC3800 CC3800H Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC224HF CC324HF CC384HF CC2200 CC3200 CC3800 CC3800H Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812159601_H.pdf
Vibratory roller CC224HF CC324HF CC384HF CC2200 CC3200 CC3800 CC3800H
Engine Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)
Serial number 10000311xxA009344 –
Serial number 10000315xxA009393 –
Serial number 10000319xxA009520 –
Serial number 10000336xxA012872 – 25714
Serial number 10000340xxA010700 – 23272
Serial number 10000344xxA012937 –
Serial number 10000423xxA020964 –
Serial number10000427xxA021816 –
Serial number 10000439xxA023043 –
Serial number 10000456xxA025046 –
Serial number 10000460xxA0 –

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Chip spreader……………………………………………………………………………….. 11
Special instructions …………………………………………………………………………………………………. 13
Standard lubricants and other recommended oils and fluids ……………….. 13
Higher ambient temperatures, above +40°C (104°F)………………………….. 13
Lower ambient temperature – Freeze risk …………………………………………. 13
Temperatures……………………………………………………………………………….. 13
High pressure cleaning ………………………………………………………………….. 14
Fire fighting ………………………………………………………………………………….. 14
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 14
Battery handling ……………………………………………………………………………. 14
Jump starting (24V)……………………………………………………………………….. 15
Technical specifications …………………………………………………………………………………………… 17
Vibrations – Operator station …………………………………………………………… 17
Noise level……………………………………………………………………………………. 17
Electrical system …………………………………………………………………………… 17
Slopes …………………………………………………………………………………………. 18
Dimensions, side view……………………………………………………………………. 18
Dimensions, top view …………………………………………………………………….. 19
Weights and volumes…………………………………………………………………….. 20
Working capacity…………………………………………………………………………… 20
General ……………………………………………………………………………………….. 22
CO2-emission……………………………………………………………………………….. 22
Hydraulic system…………………………………………………………………………… 23
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 23
Technical data, Chip Spreader (Optional)…………………………………………. 24
Tightening torque ………………………………………………………………………….. 25
Machine description ………………………………………………………………………………………………… 27
Diesel engine ……………………………………………………………………………….. 27
Electrical system …………………………………………………………………………… 27
Propulsion system…………………………………………………………………………. 27
Brake system ……………………………………………………………………………….. 28
Steering system ……………………………………………………………………………. 28
Vibration system……………………………………………………………………………. 28
Cab……………………………………………………………………………………………… 28
ROPS ………………………………………………………………………………………….. 29
Identification ……………………………………………………………………………………………… 29
Product and component plates ……………………………………………………….. 29
Product identification number on the frame ………………………………………. 30
Machine plate……………………………………………………………………………….. 30
Explanation of 17PIN serial number…………………………………………………. 30
Engine plates ……………………………………………………………………………….. 31
Decals………………………………………………………………………………………………………. 32
Location – decals …………………………………………………………………………… 32
Location – decals, chip spreader (Optional) ………………………………………. 33
Location – decals, CALIFORNIA ……………………………………………………… 33
Safety decals………………………………………………………………………………… 33
Info decals……………………………………………………………………………………. 37
Instruments/Controls ………………………………………………………………………………….. 38
Control panel and controls ……………………………………………………………… 38
Function descriptions …………………………………………………………………….. 39
Forward & Reverse lever ……………………………………………………………….. 43
Function descriptions …………………………………………………………………….. 43
Forward & Reverse lever ……………………………………………………………….. 44
Function descriptions …………………………………………………………………….. 44
Display explanations ……………………………………………………………………… 44
Machine alarm………………………………………………………………………………. 47
“MAIN MENU” ………………………………………………………………………………. 50
“USER SETTINGS” ………………………………………………………….. 51
“MACHINE SETTINGS”…………………………………………………….. 52
Diesel engine (Stage V)…………………………………………………….. 52
“EXHAUST CLEANING”……………………………………………………. 52
“SERVICE MENU”……………………………………………………………. 53
“ABOUT”…………………………………………………………………………. 54
Operator help when starting……………………………………………………………. 55
Operator help Workmode……………………………………………………………….. 55
Instruments and controls, cab …………………………………………………………. 56
Function description of instruments and controls in the cab ………………… 57
Using the cab controls……………………………………………………………………. 58
Defroster …………………………………………………………………………. 58
Heat ……………………………………………………………………………….. 58
AC/ACC ………………………………………………………………………….. 58
Electrical system (version 1)………………………………………………………………………… 59
Fuse boxes in main switchbox ………………………………………………………… 59
Electrical system (version 2)………………………………………………………………………… 60
Fuse card in main switchbox…………………………………………………………… 60
Power in engine compartment/battery compartment ………………………….. 61
Main fuse panel (Cummins) ……………………………………………………………. 61
Fuse box at master switch (Deutz)…………………………………………………… 62
Fuses in cab…………………………………………………………………………………. 63
Operation ………………………………………………………………………………………………………………. 65
Before starting …………………………………………………………………………………………… 65
Master switch – Switching on…………………………………………………………… 65
Control panel, adjustments …………………………………………………………….. 65
Operator’s seat – Adjustment…………………………………………………………… 66
Belt reminder………………………………………………………………………………… 66
Operator’s seat, comfort – Adjustments…………………………………………….. 67
Parking brake ……………………………………………………………………………….. 67
Display – Control……………………………………………………………………………. 68
Interlock……………………………………………………………………………………….. 69
Operator position…………………………………………………………………………… 70
View ……………………………………………………………………………………………. 70
Starting …………………………………………………………………………………………………….. 71
Starting the engine ………………………………………………………………………… 71
Display when activating choice via the button set………………………………. 72
Alarm descriptions…………………………………………………………………………. 73
Driving ……………………………………………………………………………………………………… 73
Operating the roller ……………………………………………………………………….. 73
Interlock/Emergency stop/Parking brake – Check ………………………………. 75
Pivotal steering (Optional)………………………………………………………………. 76
Burnout of DPF-filter (Regeneration) – (stage V)………………………………… 77
DPF displays ………………………………………………………………………………… 77
Edge cutting (Optional) ………………………………………………………………….. 79
Chip spreader (optional)…………………………………………………………………. 80
Adjusting the feed volume………………………………………………………………. 80
Preparations before dismantling/assembly. ………………………………………. 83
Vibration …………………………………………………………………………………………………… 84
Manual/Automatic vibration…………………………………………………………….. 84
Manual vibration – Switching on ………………………………………………………. 85
Amplitude/frequency – Changeover………………………………………………….. 85
Braking …………………………………………………………………………………………………….. 85
Normal braking……………………………………………………………………………… 85
Emergency braking ……………………………………………………………………….. 86
Switching off…………………………………………………………………………………. 86
Parking …………………………………………………………………………………………………….. 87
Chocking the drums ………………………………………………………………………. 87
Master switch ……………………………………………………………………………….. 87
Long-term parking…………………………………………………………………………………………………… 89
Engine …………………………………………………………………………………………. 89
Battery…………………………………………………………………………………………. 89
Air cleaner, exhaust pipe………………………………………………………………… 89
Watering system …………………………………………………………………………… 89
Fuel tank ……………………………………………………………………………………… 89
Hydraulic reservoir ………………………………………………………………………… 89
Hoods, tarpaulin ……………………………………………………………………………. 90
Steering cylinder, hinges, etc. …………………………………………………………. 90
Miscellaneous ………………………………………………………………………………………………………… 91
Lifting ……………………………………………………………………………………………………….. 91
Locking the articulation ………………………………………………………………….. 91
Lifting the roller……………………………………………………………………………… 92
Lifting the roller with jack:……………………………………………………………….. 92
Unlocking the articulation ……………………………………………………………….. 93
Towing/Recovering…………………………………………………………………………………….. 93
Short distance towing with the engine running…………………………………… 94
Short distance towing when the engine is inoperative. ……………………….. 95
Towing the roller……………………………………………………………………………. 95
Trailer eye ……………………………………………………………………………………. 96
Transport ………………………………………………………………………………………………….. 96
Loading CC224-624, CC2200-6200…………………………………………………. 97
Operating instructions – Summary …………………………………………………………………………….. 99
Preventive maintenance ………………………………………………………………………………………… 101
Acceptance and delivery inspection……………………………………………….. 101
Warranty…………………………………………………………………………………….. 101
Maintenance – Lubricants and symbols ……………………………………………………………………. 103
Maintenance symbols ………………………………………………………………….. 104
Maintenance – Maintenance schedule ……………………………………………………………………… 105
Service and maintenance points ……………………………………………………. 105
General ……………………………………………………………………………………… 105
Every 10 hours of operation (Daily)………………………………………………… 106
After the FIRST 50 hours of operation ……………………………………………. 106
Every 50 hours of operation (Weekly)…………………………………………….. 107
Every 250 hours of operation (Monthly) ………………………………………….. 107
Every 500/1500 hours of operation ………………………………………………… 108
Every 1000 hours of operation (Every six months) …………………………… 108
Every 2000 hours of operation ………………………………………………………. 109
Maintenance, 10h …………………………………………………………………………………………………. 111
Diesel engine – Check oil level ………………………………………………………. 111
Coolant level – Check …………………………………………………………………… 112
Fuel tank – Refueling ……………………………………………………………………. 112
Water tank, Std – Filling………………………………………………………………… 113
Hydraulic reservoir – Check fluid level…………………………………………….. 113
Sprinkler system/Drum
Check ………………………………………………………………………………………… 114
Cleaning the coarse filter ……………………………………………………………… 114
Sprinkler system/Drum
Cleaning of sprinkler nozzle ………………………………………………………….. 115
Emergency watering (Accessory) – Extra pump in pump system………… 116
Scrapers, spring-action
Check ………………………………………………………………………………………… 116
Scrapers
Setting – Adjustment…………………………………………………………………….. 117
Maintenance – 50h ………………………………………………………………………………………………… 119
Fuel filter – Draining……………………………………………………………………… 119
Drum gear – Checking the oil level …………………………………………………. 120
Maintenance – 250h ………………………………………………………………………………………………. 121
Diesel engine
Oil change ………………………………………………………………………………….. 121
Engine
Replacing oil filter………………………………………………………………………… 122
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 122
Battery
– Check condition ………………………………………………………………………… 123
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 123
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 124
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 124
Maintenance – 500h ………………………………………………………………………………………………. 125
Diesel engine
Oil change ………………………………………………………………………………….. 125
Engine
Replacing oil filter………………………………………………………………………… 126
The engine fuel filter – replacement/cleaning …………………………………… 126
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 127
Battery
– Check condition ………………………………………………………………………… 127
Air cleaner
Checking – Change the main air filter……………………………………………… 128
Backup filter – Change………………………………………………………………….. 128
Air cleaner
– Cleaning…………………………………………………………………………………… 129
Drum – oil level
Inspection – filling ………………………………………………………………………… 129
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 130
Seat bearing – Lubrication …………………………………………………………….. 130
Pivot bearing (Optional) – Lubrication……………………………………………… 131
Hydraulic reservoir cap – Check …………………………………………………….. 131
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 132
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 132
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 133
Maintenance – 1000h …………………………………………………………………………………………….. 135
Diesel engine
Oil change ………………………………………………………………………………….. 135
Engine
Replacing oil filter………………………………………………………………………… 136
The engine fuel filter – replacement/cleaning …………………………………… 136
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 137
Battery
– Check condition ………………………………………………………………………… 137
Air cleaner
Checking – Change the main air filter……………………………………………… 138
Backup filter – Change………………………………………………………………….. 138
Air cleaner
– Cleaning…………………………………………………………………………………… 139
Hydraulic filter
Change………………………………………………………………………………………. 140
Drum – Oil change ……………………………………………………………………….. 141
Drum gear – Oil change………………………………………………………………… 141
2020-02-20 4812159601_H.pdf
Drum gear – Checking the oil level …………………………………………………. 142
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 142
Seat bearing – Lubrication …………………………………………………………….. 143
Pivot bearing (Optional) – Lubrication……………………………………………… 143
Hydraulic reservoir cap – Check …………………………………………………….. 144
Steering hitch – Tightening ……………………………………………………………. 144
Cab
Fresh air filter – Replacing …………………………………………………………….. 145
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 145
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 146
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 146
Maintenance – 2000h …………………………………………………………………………………………….. 147
Diesel engine
Oil change ………………………………………………………………………………….. 147
Engine
Replacing oil filter………………………………………………………………………… 148
The engine fuel filter – replacement/cleaning …………………………………… 148
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 149
Battery
– Check condition ………………………………………………………………………… 149
Air cleaner
Checking – Change the main air filter……………………………………………… 150
Backup filter – Change………………………………………………………………….. 150
Air cleaner
– Cleaning…………………………………………………………………………………… 151
Hydraulic filter
Change………………………………………………………………………………………. 152
Drum – Oil change ……………………………………………………………………….. 153
Drum gear – Oil change………………………………………………………………… 153
4812159601_H.pdf 2020-02-20
Drum gear – Checking the oil level …………………………………………………. 154
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 154
Seat bearing – Lubrication …………………………………………………………….. 155
Pivot bearing (Optional) – Lubrication……………………………………………… 155
Hydraulic reservoir cap – Check …………………………………………………….. 156
Hydraulic reservoir
Fluid change……………………………………………………………………………….. 156
Fuel tank
– Cleaning………………………………………………………………………………….. 157
Watering system
– Draining…………………………………………………………………………………… 157
Water tank – Cleaning ………………………………………………………………….. 158
Steering joint – Check…………………………………………………………………… 158
Steering hitch – Tightening ……………………………………………………………. 159
Cab
Fresh air filter – Replacing …………………………………………………………….. 159
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 160
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 160
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 161

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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