DYNAPAC Vibratory Roller CC234C CC334C CC2300C CC3300C Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234C CC334C CC2300C CC3300C Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234C CC334C CC2300C CC3300C Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC234C CC334C CC2300C CC3300C Operating & Maintenance Instruction Manual PDF DOWNLOAD

Vibratory roller CC234C CC334C CC2300C CC3300C
Engine Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i)
Serial number 10000314xxA010759 
Serial number 10000318xxA011450 
Serial number 10000339xxA011447 
Serial number 10000343xxA013149

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Lower ambient temperature – Freeze risk …………………………………………. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 12
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Slopes …………………………………………………………………………………………. 16
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 18
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 20
Tightening torque ………………………………………………………………………….. 21
Machine description ………………………………………………………………………………………………… 23
Diesel engine ……………………………………………………………………………….. 23
Electrical system …………………………………………………………………………… 23
Propulsion system…………………………………………………………………………. 23
Brake system ……………………………………………………………………………….. 24
Steering system ……………………………………………………………………………. 24
Vibration system……………………………………………………………………………. 24
Cab……………………………………………………………………………………………… 24
ROPS ………………………………………………………………………………………….. 24
Identification ……………………………………………………………………………………………… 25
Product and component plates ……………………………………………………….. 25
Product identification number on the frame ………………………………………. 26
Machine plate……………………………………………………………………………….. 26
Explanation of 17PIN serial number…………………………………………………. 26
Engine plates ……………………………………………………………………………….. 27
Decals………………………………………………………………………………………………………. 28
Location – decals …………………………………………………………………………… 28
Safety decals………………………………………………………………………………… 29
Info decals……………………………………………………………………………………. 31
Instruments/Controls ………………………………………………………………………………….. 32
Control panel and controls ……………………………………………………………… 32
Function descriptions …………………………………………………………………….. 33
Forward & Reverse lever ……………………………………………………………….. 37
Function descriptions …………………………………………………………………….. 37
Forward & Reverse lever ……………………………………………………………….. 38
Function descriptions …………………………………………………………………….. 38
Display explanations ……………………………………………………………………… 38
Machine alarm………………………………………………………………………………. 42
“MAIN MENU” ………………………………………………………………………………. 43
“USER SETTINGS” ………………………………………………………….. 44
“MACHINE SETTINGS”…………………………………………………….. 45
“SERVICE MENU”……………………………………………………………. 45
“ABOUT”…………………………………………………………………………. 47
Operator help when starting……………………………………………………………. 47
Operator help Workmode……………………………………………………………….. 47
Instruments and controls, cab …………………………………………………………. 48
Function description of instruments and controls in the cab ………………… 49
Using the cab controls……………………………………………………………………. 50
Defroster …………………………………………………………………………. 50
Heat ……………………………………………………………………………….. 50
AC/ACC ………………………………………………………………………….. 50
Electrical system (version 1)………………………………………………………………………… 51
Fuse boxes in main switchbox ………………………………………………………… 51
Electrical system (version 2)………………………………………………………………………… 52
Fuse card in main switchbox…………………………………………………………… 52
Power in engine compartment/battery compartment ………………………….. 53
Main fuse panel (Cummins) ……………………………………………………………. 53
Fuse box at master switch (Deutz)…………………………………………………… 54
Fuses in cab…………………………………………………………………………………. 55
Operation ………………………………………………………………………………………………………………. 57
Before starting …………………………………………………………………………………………… 57
Master switch – Switching on…………………………………………………………… 57
Control panel, adjustments …………………………………………………………….. 57
Operator’s seat – Adjustment…………………………………………………………… 58
Belt reminder………………………………………………………………………………… 58
Operator’s seat, comfort – Adjustments…………………………………………….. 59
Parking brake ……………………………………………………………………………….. 59
Display – Control……………………………………………………………………………. 60
Interlock……………………………………………………………………………………….. 61
Operator position…………………………………………………………………………… 62
View ……………………………………………………………………………………………. 62
Starting …………………………………………………………………………………………………….. 63
Starting the engine ………………………………………………………………………… 63
Display when activating choice via the button set………………………………. 64
Alarm descriptions…………………………………………………………………………. 65
Driving ……………………………………………………………………………………………………… 65
Operating the roller ……………………………………………………………………….. 65
Interlock/Emergency stop/Parking brake – Check ………………………………. 67
Combi machines …………………………………………………………………………… 68
Pivotal steering (Optional)………………………………………………………………. 68
Edge cutting (Optional) ………………………………………………………………….. 68
Vibration …………………………………………………………………………………………………… 70
Manual/Automatic vibration…………………………………………………………….. 70
Manual vibration – Switching on ………………………………………………………. 70
Amplitude/frequency – Changeover………………………………………………….. 71
Braking …………………………………………………………………………………………………….. 71
Normal braking……………………………………………………………………………… 71
Emergency braking ……………………………………………………………………….. 72
Switching off…………………………………………………………………………………. 72
Parking …………………………………………………………………………………………………….. 73
Chocking the drums ………………………………………………………………………. 73
Master switch ……………………………………………………………………………….. 73
Long-term parking…………………………………………………………………………………………………… 75
Engine …………………………………………………………………………………………. 75
Battery…………………………………………………………………………………………. 75
Air cleaner, exhaust pipe………………………………………………………………… 75
Watering system …………………………………………………………………………… 75
Fuel tank ……………………………………………………………………………………… 75
Hydraulic reservoir ………………………………………………………………………… 75
Hoods, tarpaulin ……………………………………………………………………………. 76
Steering cylinder, hinges, etc. …………………………………………………………. 76
Miscellaneous ………………………………………………………………………………………………………… 77
Lifting ……………………………………………………………………………………………………….. 77
Locking the articulation ………………………………………………………………….. 77
Lifting the roller……………………………………………………………………………… 78
Lifting the roller with jack:……………………………………………………………….. 78
Unlocking the articulation ……………………………………………………………….. 79
Towing/Recovering…………………………………………………………………………………….. 79
Short distance towing with the engine running…………………………………… 80
Short distance towing when the engine is inoperative. ……………………….. 81
Towing the roller……………………………………………………………………………. 81
Trailer eye ……………………………………………………………………………………. 82
Transport ………………………………………………………………………………………………….. 82
Loading CC224-624, CC2200-6200…………………………………………………. 83
Operating instructions – Summary …………………………………………………………………………….. 85
Preventive maintenance ………………………………………………………………………………………….. 87
Acceptance and delivery inspection…………………………………………………. 87
Warranty………………………………………………………………………………………. 87
Maintenance – Lubricants and symbols ……………………………………………………………………… 89
Maintenance symbols ……………………………………………………………………. 90
Maintenance – Maintenance schedule ……………………………………………………………………….. 91
Service and maintenance points ……………………………………………………… 91
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General ……………………………………………………………………………………….. 91
Every 10 hours of operation (Daily)………………………………………………….. 92
After the FIRST 50 hours of operation ……………………………………………… 92
Every 50 hours of operation (Weekly)………………………………………………. 93
Every 250 hours of operation (Monthly) ……………………………………………. 93
Every 500/1500 hours of operation ………………………………………………….. 94
Every 1000 hours of operation ………………………………………………………… 95
Every 2000 hours of operation ………………………………………………………… 96
Maintenance, 10h …………………………………………………………………………………………………… 97
Diesel engine – Check oil level ………………………………………………………… 97
Coolant level – Check …………………………………………………………………….. 98
Fuel tank – Refueling ……………………………………………………………………… 98
Water tank, Std – Filling………………………………………………………………….. 99
Hydraulic reservoir – Check fluid level………………………………………………. 99
Sprinkler system/Drum
Check ………………………………………………………………………………………… 100
Cleaning the coarse filter ……………………………………………………………… 100
Sprinkler system/Drum
Cleaning of sprinkler nozzle ………………………………………………………….. 101
Emergency watering (Accessory) – Extra pump in pump system………… 102
Sprinkler system/Wheels – Freeze risk……………………………………………. 102
Draining the system. ……………………………………………………………………. 102
Freeze protection ………………………………………………………………………… 103
Sprinkler system/Wheels – Check ………………………………………………….. 103
Scrapers, spring-action
Check ………………………………………………………………………………………… 104
Scrapers
Setting – Adjustment…………………………………………………………………….. 105
Wheel scrapers
Control – Adjustment ……………………………………………………………………. 106
Removing the scapers …………………………………………………….. 107
Maintenance – 50h ………………………………………………………………………………………………… 109
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Fuel filter – Draining……………………………………………………………………… 109
Drum gearbox – Checking the oil level ……………………………………………. 110
Tires – Tire pressure…………………………………………………………………….. 111
Maintenance – 250h ………………………………………………………………………………………………. 113
Diesel engine
Oil change ………………………………………………………………………………….. 113
Engine
Replacing oil filter………………………………………………………………………… 114
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 114
Battery
– Check condition ………………………………………………………………………… 115
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 115
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 116
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 116
Maintenance – 500h ………………………………………………………………………………………………. 117
Diesel engine
Oil change ………………………………………………………………………………….. 117
Engine
Replacing oil filter………………………………………………………………………… 118
The engine fuel filter – replacement/cleaning …………………………………… 118
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 119
Battery
– Check condition ………………………………………………………………………… 119
Air cleaner
Checking – Change the main air filter……………………………………………… 120
Backup filter – Change………………………………………………………………….. 120
Air cleaner
– Cleaning…………………………………………………………………………………… 121
Drum – oil level
Inspection – filling ………………………………………………………………………… 122
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Hydraulic reservoir cap – Check …………………………………………………….. 122
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 123
Seat bearing – Lubrication …………………………………………………………….. 123
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 124
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 124
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 125
Maintenance – 1000h …………………………………………………………………………………………….. 127
Diesel engine
Oil change ………………………………………………………………………………….. 127
Engine
Replacing oil filter………………………………………………………………………… 128
The engine fuel filter – replacement/cleaning …………………………………… 128
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 129
Air cleaner
Checking – Change the main air filter……………………………………………… 129
Backup filter – Change………………………………………………………………….. 130
Air cleaner
– Cleaning…………………………………………………………………………………… 130
Battery
– Check condition ………………………………………………………………………… 131
Hydraulic filter
Change………………………………………………………………………………………. 131
Hydraulic reservoir cap – Check …………………………………………………….. 132
Drum – Changing the oil ……………………………………………………………….. 133
Drum gearbox – Oil change …………………………………………………………… 133
Wheel gear – Oil change ………………………………………………………………. 134
Wheel gear – Checking the oil level/Filling the oil……………………………… 134
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 135
Seat bearing – Lubrication …………………………………………………………….. 135
Cab
Fresh air filter – Replacing …………………………………………………………….. 136
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 136
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 137
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 137
Steering hitch – Tightening ……………………………………………………………. 138
Maintenance – 2000h …………………………………………………………………………………………….. 139
Diesel engine
Oil change ………………………………………………………………………………….. 139
Engine
Replacing oil filter………………………………………………………………………… 140
The engine fuel filter – replacement/cleaning …………………………………… 140
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 141
Air cleaner
Checking – Change the main air filter……………………………………………… 141
Backup filter – Change………………………………………………………………….. 142
Air cleaner
– Cleaning…………………………………………………………………………………… 142
Battery
– Check condition ………………………………………………………………………… 143
Hydraulic filter
Change………………………………………………………………………………………. 143
Drum – Changing the oil ……………………………………………………………….. 144
Drum gearbox – Oil change …………………………………………………………… 145
Wheel gear – Oil change ………………………………………………………………. 145
Wheel gear – Checking the oil level/Filling the oil……………………………… 146
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 146
Seat bearing – Lubrication …………………………………………………………….. 147

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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