DYNAPAC Vibratory Roller CC234HF CC334HF CC2300 CC3300 Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234HF CC334HF CC2300 CC3300 Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234HF CC334HF CC2300 CC3300 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC234HF CC334HF CC2300 CC3300 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812159801_F.pdf
Vibratory roller CC234HF CC334HF CC2300 CC3300
EngineCummins
QSB 3.3 (IIIA/T3) Deutz TCD 3.6 L04 (IIIB/T4i)
Deutz TCD 3.6 L04 (steg V)
Serial number 10000313xxA009396 
Serial number 10000317xxA009737 
Serial number 10000338xxA011354 
Serial number 10000342xxA010413 
Serial number 10000425xxA
Serial number 10000429xxA
Serial number 10000458xxA025047 
Serial number 10000462xxA

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Driving near edges ………………………………………………………………………….. 7
Work driving …………………………………………………………………………………… 7
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Chip spreader……………………………………………………………………………….. 11
Special instructions …………………………………………………………………………………………………. 13
Standard lubricants and other recommended oils and fluids ……………….. 13
Higher ambient temperatures, above +40°C (104°F)………………………….. 13
Lower ambient temperature – Freeze risk …………………………………………. 13
Temperatures……………………………………………………………………………….. 13
High pressure cleaning ………………………………………………………………….. 14
Fire fighting ………………………………………………………………………………….. 14
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 14
Battery handling ……………………………………………………………………………. 14
Jump starting (24V)……………………………………………………………………….. 15
Technical specifications …………………………………………………………………………………………… 17
Vibrations – Operator station …………………………………………………………… 17
Noise level……………………………………………………………………………………. 17
Electrical system …………………………………………………………………………… 17
Slopes …………………………………………………………………………………………. 18
Dimensions, side view……………………………………………………………………. 18
Dimensions, top view …………………………………………………………………….. 19
Weights and volumes…………………………………………………………………….. 20
Working capacity…………………………………………………………………………… 20
General ……………………………………………………………………………………….. 21
CO2-emission……………………………………………………………………………….. 22
Hydraulic system…………………………………………………………………………… 22
Air Conditioning / Automatic Climate Control (ACC) (Optional) ……………. 23
Technical data, Chip Spreader (Optional)…………………………………………. 23
Tightening torque ………………………………………………………………………….. 24
Machine description ………………………………………………………………………………………………… 25
Diesel engine ……………………………………………………………………………….. 25
Electrical system …………………………………………………………………………… 25
Propulsion system…………………………………………………………………………. 25
Brake system ……………………………………………………………………………….. 26
Steering system ……………………………………………………………………………. 26
Vibration system……………………………………………………………………………. 26
Cab……………………………………………………………………………………………… 26
ROPS ………………………………………………………………………………………….. 27
Identification ……………………………………………………………………………………………… 27
Product and component plates ……………………………………………………….. 27
Product identification number on the frame ………………………………………. 28
Machine plate……………………………………………………………………………….. 28
Explanation of 17PIN serial number…………………………………………………. 28
Engine plates ……………………………………………………………………………….. 29
Decals………………………………………………………………………………………………………. 30
Location – decals …………………………………………………………………………… 30
Location – decals, chip spreader (Optional) ………………………………………. 31
Location – decals, CALIFORNIA ……………………………………………………… 31
Safety decals………………………………………………………………………………… 31
Info decals……………………………………………………………………………………. 35
Instruments/Controls ………………………………………………………………………………….. 36
Control panel and controls ……………………………………………………………… 36
Function descriptions …………………………………………………………………….. 37
Forward & Reverse lever ……………………………………………………………….. 41
Function descriptions …………………………………………………………………….. 41
Forward & Reverse lever ……………………………………………………………….. 42
Function descriptions …………………………………………………………………….. 42
Display explanations ……………………………………………………………………… 42
Machine alarm………………………………………………………………………………. 45
“MAIN MENU” ………………………………………………………………………………. 48
“USER SETTINGS” ………………………………………………………….. 49
“MACHINE SETTINGS”…………………………………………………….. 50
Diesel engine (Stage V)…………………………………………………….. 50
“EXHAUST CLEANING”……………………………………………………. 50
“SERVICE MENU”……………………………………………………………. 51
“ABOUT”…………………………………………………………………………. 52
Operator help when starting……………………………………………………………. 53
Operator help Workmode……………………………………………………………….. 53
Instruments and controls, cab …………………………………………………………. 54
Function description of instruments and controls in the cab ………………… 55
Using the cab controls……………………………………………………………………. 56
Defroster …………………………………………………………………………. 56
Heat ……………………………………………………………………………….. 56
AC/ACC ………………………………………………………………………….. 56
Electrical system (version 1)………………………………………………………………………… 57
Fuse boxes in main switchbox ………………………………………………………… 57
Electrical system (version 2)………………………………………………………………………… 58
Fuse card in main switchbox…………………………………………………………… 58
Power in engine compartment/battery compartment ………………………….. 59
Main fuse panel (Cummins) ……………………………………………………………. 59
Fuse box at master switch (Deutz)…………………………………………………… 60
Fuses in cab…………………………………………………………………………………. 61
Operation ………………………………………………………………………………………………………………. 63
Before starting …………………………………………………………………………………………… 63
Master switch – Switching on…………………………………………………………… 63
Control panel, adjustments …………………………………………………………….. 63
Operator’s seat – Adjustment…………………………………………………………… 64
Belt reminder………………………………………………………………………………… 64
Operator’s seat, comfort – Adjustments…………………………………………….. 65
Parking brake ……………………………………………………………………………….. 65
Display – Control……………………………………………………………………………. 66
Interlock……………………………………………………………………………………….. 67
Operator position…………………………………………………………………………… 68
View ……………………………………………………………………………………………. 68
Starting …………………………………………………………………………………………………….. 69
Starting the engine ………………………………………………………………………… 69
Display when activating choice via the button set………………………………. 70
Alarm descriptions…………………………………………………………………………. 71
Driving ……………………………………………………………………………………………………… 71
Operating the roller ……………………………………………………………………….. 71
Interlock/Emergency stop/Parking brake – Check ………………………………. 73
Pivotal steering (Optional)………………………………………………………………. 74
Burnout of DPF-filter (Regeneration) – (stage V)………………………………… 75
DPF displays ………………………………………………………………………………… 75
Edge cutting (Optional) ………………………………………………………………….. 77
Chip spreader (optional)…………………………………………………………………. 78
Adjusting the feed volume………………………………………………………………. 78
Preparations before dismantling/assembly. ………………………………………. 81
Vibration …………………………………………………………………………………………………… 82
Manual/Automatic vibration…………………………………………………………….. 82
Manual vibration – Switching on ………………………………………………………. 83
Amplitude/frequency – Changeover………………………………………………….. 83
Braking …………………………………………………………………………………………………….. 83
Normal braking……………………………………………………………………………… 83
Emergency braking ……………………………………………………………………….. 84
Switching off…………………………………………………………………………………. 84
Parking …………………………………………………………………………………………………….. 85
Chocking the drums ………………………………………………………………………. 85
Master switch ……………………………………………………………………………….. 85
Long-term parking…………………………………………………………………………………………………… 87
Engine …………………………………………………………………………………………. 87
Battery…………………………………………………………………………………………. 87
Air cleaner, exhaust pipe………………………………………………………………… 87
Watering system …………………………………………………………………………… 87
Fuel tank ……………………………………………………………………………………… 87
Hydraulic reservoir ………………………………………………………………………… 87
Hoods, tarpaulin ……………………………………………………………………………. 88
Steering cylinder, hinges, etc. …………………………………………………………. 88
Miscellaneous ………………………………………………………………………………………………………… 89
Lifting ……………………………………………………………………………………………………….. 89
Locking the articulation ………………………………………………………………….. 89
Lifting the roller……………………………………………………………………………… 90
Lifting the roller with jack:……………………………………………………………….. 90
Unlocking the articulation ……………………………………………………………….. 91
Towing/Recovering…………………………………………………………………………………….. 91
Short distance towing with the engine running…………………………………… 92
Short distance towing when the engine is inoperative. ……………………….. 93
Towing the roller……………………………………………………………………………. 93
Trailer eye ……………………………………………………………………………………. 94
Transport ………………………………………………………………………………………………….. 94
Loading CC224-624, CC2200-6200…………………………………………………. 95
Operating instructions – Summary …………………………………………………………………………….. 97
Preventive maintenance ………………………………………………………………………………………….. 99
Acceptance and delivery inspection…………………………………………………. 99
Warranty………………………………………………………………………………………. 99
Maintenance – Lubricants and symbols ……………………………………………………………………. 101
Maintenance symbols ………………………………………………………………….. 102
Maintenance – Maintenance schedule ……………………………………………………………………… 103
Service and maintenance points ……………………………………………………. 103
General ……………………………………………………………………………………… 103
Every 10 hours of operation (Daily)………………………………………………… 104
After the FIRST 50 hours of operation ……………………………………………. 104
Every 50 hours of operation (Weekly)…………………………………………….. 105
Every 250 hours of operation (Monthly) ………………………………………….. 105
Every 500/1500 hours of operation ………………………………………………… 106
Every 1000 hours of operation ………………………………………………………. 107
Every 2000 hours of operation ………………………………………………………. 108
Maintenance, 10h …………………………………………………………………………………………………. 109
Diesel engine – Check oil level ………………………………………………………. 109
Coolant level – Check …………………………………………………………………… 110
Fuel tank – Refueling ……………………………………………………………………. 110
Water tank, Std – Filling………………………………………………………………… 111
Hydraulic reservoir – Check fluid level…………………………………………….. 111
Sprinkler system/Drum
Check ………………………………………………………………………………………… 112
Cleaning the coarse filter ……………………………………………………………… 112
Sprinkler system/Drum
Cleaning of sprinkler nozzle ………………………………………………………….. 113
Emergency watering (Accessory) – Extra pump in pump system………… 114
Scrapers, spring-action
Check ………………………………………………………………………………………… 114
Scrapers
Setting – Adjustment…………………………………………………………………….. 115
Maintenance – 50h ………………………………………………………………………………………………… 117
Fuel filter – Draining……………………………………………………………………… 117
Drum gearbox – Checking the oil level ……………………………………………. 118
Maintenance measures – 250 h ………………………………………………………………………………. 119
Diesel engine
Oil change ………………………………………………………………………………….. 119
Engine
Replacing oil filter………………………………………………………………………… 120
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 120
Battery
– Check condition ………………………………………………………………………… 121
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 121
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 122
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 122
Maintenance measures – 500 h ………………………………………………………………………………. 123
Diesel engine
Oil change ………………………………………………………………………………….. 123
Engine
Replacing oil filter………………………………………………………………………… 124
The engine fuel filter – replacement/cleaning …………………………………… 124
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 125
Battery
– Check condition ………………………………………………………………………… 125
Air cleaner
Checking – Change the main air filter……………………………………………… 126
Backup filter – Change………………………………………………………………….. 126
Air cleaner
– Cleaning…………………………………………………………………………………… 127
Drum – oil level
Inspection – filling ………………………………………………………………………… 128
Hydraulic reservoir cap – Check …………………………………………………….. 128
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 129
Seat bearing – Lubrication …………………………………………………………….. 129
Pivot bearing (Optional) – Lubrication……………………………………………… 130
Air conditioning (Optional)
– Inspection…………………………………………………………………………………. 130
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 131
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 131
Maintenance – 1000h …………………………………………………………………………………………….. 133
Diesel engine
Oil change ………………………………………………………………………………….. 133
Engine
Replacing oil filter………………………………………………………………………… 134
The engine fuel filter – replacement/cleaning …………………………………… 134
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 135
Air cleaner
Checking – Change the main air filter……………………………………………… 135
Backup filter – Change………………………………………………………………….. 136
Air cleaner
– Cleaning…………………………………………………………………………………… 136
Battery
– Check condition ………………………………………………………………………… 137
Hydraulic filter
Change………………………………………………………………………………………. 137
Hydraulic reservoir cap – Check …………………………………………………….. 138
Drum – Changing the oil ……………………………………………………………….. 139
Drum gearbox – Oil change …………………………………………………………… 139
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 140
Seat bearing – Lubrication …………………………………………………………….. 140
Pivot bearing (Optional) – Lubrication……………………………………………… 141
Cab
Fresh air filter – Replacing …………………………………………………………….. 141
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 142
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 142
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 143
Steering hitch – Tightening ……………………………………………………………. 143
Maintenance – 2000h …………………………………………………………………………………………….. 145
Diesel engine
Oil change ………………………………………………………………………………….. 145
Engine
Replacing oil filter………………………………………………………………………… 146
The engine fuel filter – replacement/cleaning …………………………………… 146
Hydraulic fluid cooler
Checking – Cleaning…………………………………………………………………….. 147
Air cleaner
Checking – Change the main air filter……………………………………………… 147
Backup filter – Change………………………………………………………………….. 148
Air cleaner
– Cleaning…………………………………………………………………………………… 148
Battery
– Check condition ………………………………………………………………………… 149
Hydraulic filter
Change………………………………………………………………………………………. 149
Drum – Changing the oil ……………………………………………………………….. 150
Drum gearbox – Oil change …………………………………………………………… 151
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 151
4812159801_F.pdf 2020-05-11
Seat bearing – Lubrication …………………………………………………………….. 152
Hydraulic reservoir cap – Check …………………………………………………….. 152
Hydraulic reservoir
Fluid change……………………………………………………………………………….. 153
Fuel tank
– Cleaning………………………………………………………………………………….. 153
Watering system
– Draining…………………………………………………………………………………… 154
Water tank – Cleaning ………………………………………………………………….. 154
Steering joint – Check…………………………………………………………………… 155
Pivot bearing (Optional) – Lubrication……………………………………………… 155
Cab
Fresh air filter – Replacing …………………………………………………………….. 155
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 156
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 156
Edge cutter (Optional)
– Lubrication ……………………………………………………………………………….. 157
Steering hitch – Tightening ……………………………………………………………. 157

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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