DYNAPAC Vibratory Roller CC234HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC234HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :122
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC234HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

ICC234HF-1EN5.pdf
Operation & Maintenance
Vibratory roller CC234HF
Engine Cummins QSB 3.3
Serial number 284S00006
Serial number 10000313x0A000001

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 8
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Lower ambient temperature – Freeze risk …………………………………………. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 12
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 17
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 19
Automatic Climate Control (ACC) (Optional)……………………………………… 20
Tightening torque ………………………………………………………………………….. 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Control panel and controls ……………………………………………………………… 29
Function descriptions …………………………………………………………………….. 30
Display explanations ……………………………………………………………………… 33
Machine alarm………………………………………………………………………………. 36
“MAIN MENU” ………………………………………………………………………………. 37
“USER SETTINGS” ………………………………………………………….. 38
“MACHINE SETTINGS”…………………………………………………….. 39
“SERVICE MENU”……………………………………………………………. 39
“ABOUT”…………………………………………………………………………. 41
Operator help when starting……………………………………………………………. 41
Operator help Workmode……………………………………………………………….. 41
Instruments and controls, cab …………………………………………………………. 42
Function description of instruments and controls in the cab ………………… 43
Using the cab controls……………………………………………………………………. 44
Defroster …………………………………………………………………………. 44
Heat ……………………………………………………………………………….. 44
AC/ACC ………………………………………………………………………….. 44
Electrical system………………………………………………………………………………………… 45
Fuses ………………………………………………………………………………………….. 46
Fuses in cab…………………………………………………………………………………. 46
Operation ………………………………………………………………………………………………………………. 47
Before starting …………………………………………………………………………………………… 47
Master switch – Switching on…………………………………………………………… 47
Control panel, adjustments …………………………………………………………….. 47
Operator’s seat – Adjustment…………………………………………………………… 48
Operator’s seat, comfort – Adjustments…………………………………………….. 48
Parking brake ……………………………………………………………………………….. 49
Display – Control……………………………………………………………………………. 49
Interlock……………………………………………………………………………………….. 50
Operator position…………………………………………………………………………… 51
View ……………………………………………………………………………………………. 51
Starting …………………………………………………………………………………………………….. 52
Starting the engine ………………………………………………………………………… 52
Display when activating choice via the button set………………………………. 53
Alarm descriptions…………………………………………………………………………. 53
Driving ……………………………………………………………………………………………………… 54
Operating the roller ……………………………………………………………………….. 54
Machine with gear change in the speed potentiometer. …………. 54
Machine with gear change in separate 3-position switch (gear
position switch) ………………………………………………………………… 55
Interlock/Emergency stop/Parking brake – Check ………………………………. 56
Pivotal steering (Optional)………………………………………………………………. 57
Edge cutting (Optional) ………………………………………………………………….. 57
Vibration …………………………………………………………………………………………………… 58
Manual/Automatic vibration…………………………………………………………….. 58
Manual vibration – Switching on ………………………………………………………. 59
Amplitude/frequency – Changeover………………………………………………….. 59
Braking …………………………………………………………………………………………………….. 59
Normal braking……………………………………………………………………………… 59
Emergency braking ……………………………………………………………………….. 60
Switching off…………………………………………………………………………………. 60
Parking …………………………………………………………………………………………………….. 61
Chocking the drums ………………………………………………………………………. 61
Master switch ……………………………………………………………………………….. 61
Long-term parking…………………………………………………………………………………………………… 63
Engine …………………………………………………………………………………………. 63
Battery…………………………………………………………………………………………. 63
Air cleaner, exhaust pipe………………………………………………………………… 63
Watering system …………………………………………………………………………… 63
Fuel tank ……………………………………………………………………………………… 63
Hydraulic reservoir ………………………………………………………………………… 63
Hoods, tarpaulin ……………………………………………………………………………. 64
Steering cylinder, hinges, etc. …………………………………………………………. 64
Miscellaneous ………………………………………………………………………………………………………… 65
Lifting ……………………………………………………………………………………………………….. 65
Locking the articulation ………………………………………………………………….. 65
Lifting the roller……………………………………………………………………………… 65
Lifting the roller with jack:……………………………………………………………….. 66
Unlocking the articulation ……………………………………………………………….. 66
Towing/Recovering…………………………………………………………………………………….. 66
Short distance towing with the engine running…………………………………… 67
Short distance towing when the engine is inoperative. ……………………….. 67
Towing the roller……………………………………………………………………………. 68
Trailer eye ……………………………………………………………………………………. 68
Roller prepared for transport …………………………………………………………… 69
Operating instructions – Summary …………………………………………………………………………….. 71
Preventive maintenance ………………………………………………………………………………………….. 73
Acceptance and delivery inspection…………………………………………………. 73
Warranty………………………………………………………………………………………. 73
Maintenance – Lubricants and symbols ……………………………………………………………………… 75
Maintenance symbols ……………………………………………………………………. 76
Maintenance – Maintenance schedule ……………………………………………………………………….. 77
Service and maintenance points ……………………………………………………… 77
General ……………………………………………………………………………………….. 77
Every 10 hours of operation (Daily)………………………………………………….. 78
After the FIRST 50 hours of operation ……………………………………………… 78
Every 50 hours of operation (Weekly)………………………………………………. 79
Every 250 hours of operation (Monthly) ……………………………………………. 79
Every 1000 hours of operation (Every six months) …………………………….. 79
Every 500 hours of operation (Every three months) …………………………… 80
Every 2000 hours of operation (Yearly) ……………………………………………. 80
Maintenance – 10h ………………………………………………………………………………………………….. 81
Diesel engine – Check oil level ………………………………………………………… 81
Coolant level – Check …………………………………………………………………….. 82
Hydraulic reservoir – Check fluid level………………………………………………. 82
Fuel tank – Refueling ……………………………………………………………………… 83
Water tank, Std – Filling………………………………………………………………….. 83
Sprinkler system/Drum
Check ………………………………………………………………………………………….. 84
Cleaning the coarse filter ……………………………………………………………….. 84
Sprinkler system/Drum
Cleaning of sprinkler nozzle ……………………………………………………………. 85
ICC234HF-1EN5.pdf 2011-03-04
Emergency watering (Accessory) – Extra pump in pump system………….. 85
Scrapers, spring-action
Check ………………………………………………………………………………………….. 86
Scrapers
Setting – Adjustment………………………………………………………………………. 86
Maintenance – 50h ………………………………………………………………………………………………….. 89
Air cleaner
Checking – Change the main air filter……………………………………………….. 89
Backup filter – Change……………………………………………………………………. 90
Air cleaner
– Cleaning…………………………………………………………………………………….. 90
Fuel filter – Draining……………………………………………………………………….. 91
Drum gearbox – Checking the oil level ……………………………………………… 91
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 92
Air conditioning (Optional)
– Cleaning…………………………………………………………………………………….. 92
Edge cutter (Optional)
– Lubrication …………………………………………………………………………………. 93
Maintenance – 250h ………………………………………………………………………………………………… 95
Diesel engine
Oil change ……………………………………………………………………………………. 95
Engine
Replacing oil filter………………………………………………………………………….. 96
Hydraulic fluid cooler
Checking – Cleaning………………………………………………………………………. 96
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 97
Battery
– Check condition ………………………………………………………………………….. 97
Maintenance – 500h ………………………………………………………………………………………………… 99
The engine fuel filter – replacement/cleaning …………………………………….. 99
Drum – oil level
Inspection – filling ………………………………………………………………………… 100
Pivot bearing (Optional) – Lubrication……………………………………………… 100
2011-03-04 ICC234HF-1EN5.pdf
Seat bearing – Lubrication …………………………………………………………….. 101
Rubber elements and attachment screws
Check ………………………………………………………………………………………… 101
Hydraulic reservoir cap – Check …………………………………………………….. 102
Maintenance – 1000h …………………………………………………………………………………………….. 103
Air filter – Change ………………………………………………………………………… 103
Backup filter – Change………………………………………………………………….. 103
Hydraulic filter
Change………………………………………………………………………………………. 104
Drum – Changing the oil ……………………………………………………………….. 105
Drum gearbox – Oil change …………………………………………………………… 105
Cab
Fresh air filter – Replacing …………………………………………………………….. 106
Maintenance – 2000h …………………………………………………………………………………………….. 107
Hydraulic reservoir
Fluid change……………………………………………………………………………….. 107
Fuel tank
– Cleaning………………………………………………………………………………….. 108
Watering system
– Draining…………………………………………………………………………………… 108
Water tank – Cleaning ………………………………………………………………….. 109
Steering joint – Check…………………………………………………………………… 109
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 110
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 110

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