DYNAPAC Vibratory Roller CC324HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC324HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC324HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC324HF Operating & Maintenance Instruction Manual PDF DOWNLOAD

ICC324HF-1EN4.pdf
Operation & Maintenance
Vibratory roller CC324HF
Engine Cummins QSB 3.3
Serial number 284S00006
Serial number 10000315x0A000001

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Slopes …………………………………………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 8
Safety (Optional) ………………………………………………………………………………………………………. 9
Air conditioning……………………………………………………………………………….. 9
Edge cutter/compactor …………………………………………………………………….. 9
Working lights – Xenon …………………………………………………………………… 10
Special instructions …………………………………………………………………………………………………. 11
Standard lubricants and other recommended oils and fluids ……………….. 11
Higher ambient temperatures, above +40°C (104°F)………………………….. 11
Lower ambient temperature – Freeze risk …………………………………………. 11
Temperatures……………………………………………………………………………….. 11
High pressure cleaning ………………………………………………………………….. 12
Fire fighting ………………………………………………………………………………….. 12
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 12
Battery handling ……………………………………………………………………………. 12
Jump starting (24V)……………………………………………………………………….. 13
Technical specifications …………………………………………………………………………………………… 15
Vibrations – Operator station …………………………………………………………… 15
Noise level……………………………………………………………………………………. 15
Electrical system …………………………………………………………………………… 15
Dimensions, side view……………………………………………………………………. 16
Dimensions, top view …………………………………………………………………….. 17
Weights and volumes…………………………………………………………………….. 17
Working capacity…………………………………………………………………………… 18
General ……………………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 19
Automatic Climate Control (ACC) (Optional)……………………………………… 20
Tightening torque ………………………………………………………………………….. 21
Machine description ………………………………………………………………………………………………… 23
Identification ……………………………………………………………………………………………… 23
Product identification number on the frame ………………………………………. 23
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Decals………………………………………………………………………………………………………. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Instruments/Controls ………………………………………………………………………………….. 29
Control panel and controls ……………………………………………………………… 29
Function descriptions …………………………………………………………………….. 30
Display explanations ……………………………………………………………………… 33
Instruments and controls, cab …………………………………………………………. 37
Function description of instruments and controls in the cab ………………… 38
Using the cab controls……………………………………………………………………. 39
Defroster …………………………………………………………………………. 39
Heat ……………………………………………………………………………….. 39
AC/ACC ………………………………………………………………………….. 39
Electrical system………………………………………………………………………………………… 40
Fuses ………………………………………………………………………………………….. 41
Fuses in cab…………………………………………………………………………………. 41
2010-01-19 ICC324HF-1EN4.pdf
Operation ………………………………………………………………………………………………………………. 43
Before starting …………………………………………………………………………………………… 43
Master switch – Switching on…………………………………………………………… 43
Control panel, adjustments …………………………………………………………….. 43
Operator’s seat – Adjustment…………………………………………………………… 44
Operator’s seat, comfort – Adjustments…………………………………………….. 44
Parking brake – Check……………………………………………………………………. 45
Display – Control……………………………………………………………………………. 45
Interlock……………………………………………………………………………………….. 46
Operator position…………………………………………………………………………… 47
View ……………………………………………………………………………………………. 47
Starting …………………………………………………………………………………………………….. 48
Starting the engine ………………………………………………………………………… 48
Display when activating choice via the button set………………………………. 49
Driving ……………………………………………………………………………………………………… 50
Operating the roller ……………………………………………………………………….. 50
Machine with gear change in the speed potentiometer. …………. 50
Machine with gear change in separate 3-position switch (gear
position switch) ………………………………………………………………… 51
Interlock/Emergency stop/Parking brake – Check ………………………………. 52
Pivotal steering (Optional)………………………………………………………………. 53
Edge cutting (Optional) ………………………………………………………………….. 53
Vibration …………………………………………………………………………………………………… 54
Manual/Automatic vibration…………………………………………………………….. 54
Manual vibration – Switching on ………………………………………………………. 55
Amplitude/frequency – Changeover………………………………………………….. 55
Braking …………………………………………………………………………………………………….. 55
Normal braking……………………………………………………………………………… 55
Emergency braking ……………………………………………………………………….. 56
Switching off…………………………………………………………………………………. 56
Parking …………………………………………………………………………………………………….. 57
Chocking the drums ………………………………………………………………………. 57
Master switch ……………………………………………………………………………….. 57
Long-term parking…………………………………………………………………………………………………… 59
Engine …………………………………………………………………………………………. 59
Battery…………………………………………………………………………………………. 59
Air cleaner, exhaust pipe………………………………………………………………… 59
Watering system …………………………………………………………………………… 59
Fuel tank ……………………………………………………………………………………… 59
Hydraulic reservoir ………………………………………………………………………… 59
Hoods, tarpaulin ……………………………………………………………………………. 60
Steering cylinder, hinges, etc. …………………………………………………………. 60
Miscellaneous ………………………………………………………………………………………………………… 61
Lifting ……………………………………………………………………………………………………….. 61
Locking the articulation ………………………………………………………………….. 61
Lifting the roller……………………………………………………………………………… 61
Lifting the roller with jack:……………………………………………………………….. 62
Unlocking the articulation ……………………………………………………………….. 62
Towing/Recovering…………………………………………………………………………………….. 62
Short distance towing with the engine running…………………………………… 63
Short distance towing when the engine is inoperative. ……………………….. 63
Towing the roller……………………………………………………………………………. 64
Trailer eye ……………………………………………………………………………………. 64
Roller prepared for transport …………………………………………………………… 65
Operating instructions – Summary …………………………………………………………………………….. 67
Preventive maintenance ………………………………………………………………………………………….. 69
Acceptance and delivery inspection…………………………………………………. 69
Warranty………………………………………………………………………………………. 69
Maintenance – Lubricants and symbols ……………………………………………………………………… 71
Maintenance symbols ……………………………………………………………………. 72
Maintenance – Maintenance schedule ……………………………………………………………………….. 73
Service and maintenance points ……………………………………………………… 73
General ……………………………………………………………………………………….. 73
Every 10 hours of operation (Daily)………………………………………………….. 74
After the FIRST 50 hours of operation ……………………………………………… 74
Every 50 hours of operation (Weekly)………………………………………………. 75
Every 250 hours of operation (Monthly) ……………………………………………. 75
Every 500 hours of operation (Every three months) …………………………… 75
Every 1000 hours of operation (Every six months) …………………………….. 76
Every 2000 hours of operation (Yearly) ……………………………………………. 76
Maintenance – 10h ………………………………………………………………………………………………….. 77
Diesel engine – Check oil level ………………………………………………………… 77
Coolant level – Check …………………………………………………………………….. 78
Fuel tank – Refueling ……………………………………………………………………… 78
Water tank, Std – Filling………………………………………………………………….. 79
Hydraulic reservoir – Check fluid level………………………………………………. 79
Sprinkler system/Drum
Check ………………………………………………………………………………………….. 80
Cleaning the coarse filter ……………………………………………………………….. 80
Sprinkler system/Drum
Cleaning of sprinkler nozzle ……………………………………………………………. 81
Emergency watering (Accessory) – Extra pump in pump system………….. 81
Scrapers, spring-action
Check ………………………………………………………………………………………….. 82
Scrapers
Setting – Adjustment………………………………………………………………………. 82
Maintenance – 50h ………………………………………………………………………………………………….. 85
Air cleaner
Checking – Change the main air filter……………………………………………….. 85
Backup filter – Change……………………………………………………………………. 86
Air cleaner
– Cleaning…………………………………………………………………………………….. 86
Fuel filter – Draining……………………………………………………………………….. 87
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 87
Air conditioning (Optional)
– Cleaning…………………………………………………………………………………….. 88
Edge cutter (Optional)
– Lubrication …………………………………………………………………………………. 88
Maintenance – 250h ………………………………………………………………………………………………… 89
Diesel engine
Oil change ……………………………………………………………………………………. 89
Engine
Replacing oil filter………………………………………………………………………….. 90
Hydraulic fluid cooler
Checking – Cleaning………………………………………………………………………. 90
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 91
Battery
– Check condition ………………………………………………………………………….. 91
Maintenance – 500h ………………………………………………………………………………………………… 93
The engine fuel filter – replacement/cleaning …………………………………….. 93
Drum – oil level
Inspection – filling ………………………………………………………………………….. 94
Pivot bearing (Optional) – Lubrication……………………………………………….. 94
Seat bearing – Lubrication ………………………………………………………………. 95
Rubber elements and attachment screws
Check ………………………………………………………………………………………….. 95
Hydraulic reservoir cap – Check ………………………………………………………. 96
Maintenance – 1000h ………………………………………………………………………………………………. 97
Air filter – Changing ……………………………………………………………………….. 97
Backup filter – Change……………………………………………………………………. 97
Hydraulic filter
Change………………………………………………………………………………………… 98
Drum – Oil change …………………………………………………………………………. 99
Drum gear – Checking the oil level …………………………………………………… 99
2010-01-19 ICC324HF-1EN4.pdf
Drum gear – Oil change………………………………………………………………… 100
Cab
Fresh air filter – Replacing …………………………………………………………….. 100
Maintenance – 2000h …………………………………………………………………………………………….. 101
Hydraulic reservoir
Fluid change……………………………………………………………………………….. 101
Fuel tank
– Cleaning………………………………………………………………………………….. 102
Watering system
– Draining…………………………………………………………………………………… 102
Water tank – Cleaning ………………………………………………………………….. 103
Steering joint – Check…………………………………………………………………… 103
Air conditioning (Optional)
– Overhaul ………………………………………………………………………………….. 104
Air conditioning (Optional)
Drying filter – Inspection ……………………………………………………………….. 104

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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