Dynapac CC4000-CC6200 VI Roller Operator Manual PDF Download

Description

DYNAPAC Vibratory Roller CC4000 VI CC4200 VI CC5200 VI CC6200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC4000 VI CC4200 VI CC5200 VI CC6200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :168
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC4000 VI CC4200 VI CC5200 VI CC6200 VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller
CC4000 VI, CC4200 VI
CC5200 VI, CC6200 VI
Engine Cummins QSF 3.8 (IV/T4F)
Serial number 10000401xxA024156 
Serial number 10000402xxA020192 
Serial number 10000385xxA018993 
Serial number 10000403xxA020548 
Serial number 10000386xxA019539 
Serial number 10000404xxA019228 
Serial number 10000387xxA019044

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Chip spreader 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 13
Battery handling 13
Jump starting (24V) 14
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
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Slopes 16
Dimensions, side view 17
Dimensions, top view 18
Weights and volumes 19
Working capacity 20
General 21
Hydraulic system 22
Air Conditioning / Automatic Climate Control (ACC) (Optional) 22
Technical data, Chip spreader (Optional) 23
Tightening torque 24
Machine description 25
Diesel engine 25
Electrical system 25
Propulsion system 25
Brake system 25
Steering system 25
Vibration system 26
Cab 26
FOPS and ROPS 26
Identification 27
Product and component plates 27
Product identification number on the frame 27
Machine plate 28
Explanation of 17PIN serial number 28
Engine plates 29
Decals 30
Location – decals 30
Location – decals, chip spreader (Optional) 31
Location – decals, CALIFORNIA 31
Safety decals 31
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Info decals 35
Instruments/Controls 36
Control panel and controls 36
Function descriptions 37
Display explanations 39
“MAIN MENU” 43
“USER SETTINGS” 44
Settings menu (“SETTINGS MENU”) 44
Machine alarm 47
“SERVICE MENU” 47
“ABOUT” 49
Instruments and controls, cab 50
Function description of instruments and controls in the cab 51
Using the cab controls 52
Defroster 52
Heat 52
AC/ACC 52
Heater panel 52
AC panel 53
ACC – Control panel 53
Main display screen 53
ACC – Operation menus 54
Electrical system 56
Power in engine compartment/battery compartment 56
Main fuse panel 56
Distribution box 57
Circuit board in main switch 57
Electricity for Urea system 58
Fuses in cab 58
Operation 59
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Before starting 59
Master switch – Switching on 59
Control panel, adjustments 59
Operator’s seat – Adjustment 60
Operator’s seat, comfort – Adjustments 60
Belt reminder 61
Parking brake 61
Display – Control 62
Interlock 63
Operator position 64
View 64
Starting 65
Starting the engine 65
Parking brake test 67
Display when activating choice via the button set 68
Alarm descriptions 69
Driving 70
Operating the roller 70
Interlock/Emergency stop/Parking brake – Check 72
Pivotal steering (Optional) 72
Edge cutting (Optional) 73
Chip spreader (accessory) 74
Vibration 80
Manual/Automatic vibration 80
Manual vibration – Switching on 80
Amplitude/frequency – Changeover 81
Braking 81
Normal braking 81
Emergency braking 82
Switching off 82
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Parking 83
Chocking the drums 83
Master switch 83
Long-term parking 85
Engine 85
Battery 85
Air cleaner, exhaust pipe 85
Watering system 85
Fuel tank 85
Hydraulic reservoir 85
Hoods, tarpaulin 86
Steering cylinders, hinges, etc 86
Urea tank (DEF tank) 86
Miscellaneous 87
Lifting 87
Locking the articulation 87
Lifting the roller 87
Lifting the roller with jack: 88
Unlocking the articulation 88
Towing/Recovering 89
Short distance towing with the engine running 89
Towing short distances where the engine is inoperative 90
Towing the roller 91
Towing eye 92
Transport 92
Loading CC4000 VI-CC6200 VI and CO4200 VI 93
Operating instructions – Summary 95
Preventive maintenance 97
Acceptance and delivery inspection 97
Warranty 97
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Maintenance – Lubricants and symbols 99
Maintenance symbols 100
Maintenance – Maintenance schedule 101
General 101
Every 10 hours of operation (Daily) 101
After the FIRST 50 hours of operation 102
Every 50 hours of operation (Weekly) 102
Every 250/750/1250/1750 hours of operation 102
Every 500/1500 hours of operation 103
Every 1000 hours of operation 104
Every 2000 hours of operation 105
Every other year 106
Maintenance, 10h 107
Diesel engine – Check oil level 107
Coolant level – Check 108
Hydraulic reservoir – Check fluid level 108
Fuel tank – Filling 109
Urea tank – Refilling 109
Water tank, Std – Filling 110
Water tank, extra at rear – Filling 110
Sprinkler system/Drum
Check 111
Cleaning the coarse filter 111
Sprinkler system/Drum
Cleaning of sprinkler nozzle 112
Scrapers, spring-action
Check 112
Scrapers
Setting – Adjustment 113
Maintenance – 50h 115
Air cleaner
– Check hoses and connections 115
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Pre-fuel filter – Draining 116
Maintenance measures – 250 h 117
Hydraulic fluid cooler
Checking – Cleaning 117
Battery
– Check condition 118
Automatic Climate Control (Optional) – Inspection 118
Air conditioning (Optional)
– Inspection 119
Edge cutter (Optional)
– Lubrication 119
Maintenance measures – 500 h 121
Hydraulic fluid cooler
Checking – Cleaning 121
Air cleaner
Checking – Change the main air filter 121
Backup filter – Change 122
Air cleaner
– Cleaning 123
Diesel engine
Oil change 124
Engine
Replacing oil filter 124
The engine fuel filter – replacement/cleaning 125
Drum – oil level
Inspection – filling 125
Rubber elements and attachment screws
Check 126
Seat bearing – Lubrication 126
Pivot bearing (OFFSET) – Lubrication 127
Edge cutter (Optional)
– Lubrication 127
Maintenance – 1000h 129
Hydraulic fluid cooler
Checking – Cleaning 129
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Air cleaner
Checking – Change the main air filter 129
Backup filter – Change 130
Air cleaner
– Cleaning 131
Diesel engine
Oil change 132
Engine
Replacing oil filter 132
The engine fuel filter – replacement/cleaning 133
Drum – oil level
Inspection – filling 133
Hydraulic filter
Change 134
Hydraulic reservoir cap – Check 134
Rubber elements and attachment screws
Check 135
Seat bearing – Lubrication 135
Air conditioning (Optional)
Fresh air filter – Change 136
Pivot bearing (OFFSET) – Lubrication 136
Edge cutter (Optional)
– Lubrication 137
Steering hitch – Tightening 137
Maintenance – 2000h 139
Hydraulic fluid cooler
Checking – Cleaning 139
Air cleaner
Checking – Change the main air filter 139
Backup filter – Change 140
Air cleaner
– Cleaning 141
Diesel engine
Oil change 142
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Engine
Replacing oil filter 142
The engine fuel filter – replacement/cleaning 143
Drum – oil level
Inspection – filling 143
Hydraulic reservoir
Fluid change 144
Hydraulic filter
Change 145
Hydraulic reservoir cap – Check 145
Rubber elements and attachment screws
Check 146
Seat bearing – Lubrication 146
Pivot bearing (OFFSET) – Lubrication 147
Edge cutter (Optional)
– Lubrication 147
Steering hitch – Tightening 148
Fuel tank (STD) – Drainage 148
Fuel tank
– Cleaning 149
Watering system
– Draining 149
Watering system
– Watering, rear tank 150
Water tank – Cleaning 150
Steering joint – Check 151
Automatic Climate Control (Optional)
– Overhaul 151
Drying filter – Check 152
Replacing the urea tank suction filter 153
Replacing the urea pump filter 154

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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