Dynapac Vibratory roller CC4000C VI, CC4200C VI CC5200C VI Operating & Maintenance Instruction Manual 4812163601_C – PDF DOWNLOAD

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Dynapac Vibratory roller CC4000C VI, CC4200C VI CC5200C VI Operating & Maintenance Instruction Manual 4812163601_C – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory roller CC4000C VI, CC4200C VI CC5200C VI Operating & Maintenance Instruction Manual 4812163601_C – PDF DOWNLOAD

Language : English
Pages : 176
Downloadable : Yes
File Type : PDF
Size: 24.2 MB

TABLE OF CONTENTS:

Dynapac Vibratory roller CC4000C VI, CC4200C VI CC5200C VI Operating & Maintenance Instruction Manual 4812163601_C – PDF DOWNLOAD

Operating & Maintenance
4812163601_C.pdf
Vibratory roller
CC4000C VI, CC4200C VI
CC5200C VI
Engine
Cummins QSF 3.8 (stage IV/T4F)
Cummins F 3.8 (stage V)
Serial number
10000412xxA0xxxxx –
10000413xxA030005 –
10000414xxA023694 –
10000415xxA0xxxxx –
10000416xxA020224 –
10000417xxA033658 –
10000492xxA0xxxxx –
10000493xxA0xxxxx –
10000498xxA033338 –
10000499xxA0xxxxx –
10000604xxA0xxxxx –
10000605xxA0xxxxx –

Introduction 1
The machine 1
Intended use 1
Training 1
Signal symbols and meaning 1
Safety information 2
General 3
CE marking and Declaration of conformity 4
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 8
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures,
above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Fire extinguisher 13
Roll Over Protective Structure (ROPS), ROPS approved cab 13
Welding 13
Battery handling 13
Jump starting (24V) 14
Technical specifications 15
Vibrations – Operator station 15
4812163601_C pdf 2022-07-06
Noise level 15
Electrical system 15
Slopes 15
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
Working capacity 18
General 20
CO2-emission 20
Hydraulic system 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 23
Steering system 24
Vibration system 24
Cab 24
FOPS and ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 25
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Location – decals, CALIFORNIA 29
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Safety decals 29
Info decals 32
Instruments/Controls 33
Control panel and controls 33
Mini-steering wheel, switches (Electronic steering) – Optional 35
Function descriptions 35
Display explanations 37
“MAIN MENU” 41
“USER SETTINGS” 42
Settings menu (“SETTINGS MENU”) 42
“SERVICE MENU” 44
Alarm symbols – Machine 47
Alarm symbols – DEF system and exhaust aftertreatment 48
DEF-displays (Urea tank level) 49
DEF-displays (Urea quality) 50
DEF displays (EAT – Tampering) 51
DEF displays (Exhaust cleaning lamp)
(Stage V) 51
DEF displays (Exhaust cleaning lamp disabled (inhibit) (Stage V) 52
Instruments and controls, cab 53
Function description of instruments and controls in the cab 54
Using the cab controls 55
Defroster 55
Heat 55
AC/ACC 55
Heater panel 55
AC panel 56
ACC – Control panel 56
Main display screen 57
ACC – Operation menus 57
4812163601_C pdf 2022-07-06
Electrical system 59
Power in engine compartment/battery compartment 59
Main fuse panel 60
Distribution box 60
Circuit board in main switch 61
Electricity for Urea system 62
Fuses in cab 62
Operation 63
Before starting 63
Master switch – Switching on 63
Operator’s seat – Adjustment 63
Operator’s seat, comfort – Adjustments 64
Positioning driver´s seat, adjustments 64
Positioning driver´s seat (reversible driver´s seat) – Adjustments
(Optional) 65
Belt reminder 66
Parking brake 66
Display – Control 67
Interlock 68
Operator position 69
View 70
Rear view mirrors – Adjustment 70
Foldable rotating beacon (Optional) 71
Working lights – Adjustment 72
Cab windows – de-icing 72
Wiper blade – Replacement 72
Washer fluid – Checking and filling 73
Starting 73
Starting the engine 73
Parking brake test 75
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Display when activating choice via the button set 76
Driving 77
Operating the roller 77
Combi machines 78
Interlock/Emergency stop/Parking brake – Check 79
Pivotal steering (Optional) 79
Edge cutting (Optional) 80
Vibration 81
Manual/Automatic vibration 81
Manual vibration – Switching on 81
Amplitude/frequency – Changeover 82
Braking 82
Service brake 82
Reserve brake 83
Emergency stop 83
Switching off 83
Parking 84
Chocking the drums 84
Master switch 84
Long-term parking 85
Engine 85
Battery 85
Air cleaner, exhaust pipe 85
Watering system 85
Fuel tank 85
Hydraulic reservoir 85
Steering cylinders, hinges, etc 86
Engine coolant 86
Tires 86
Urea tank (DEF tank) 86
4812163601_C pdf 2022-07-06
Hoods, tarpaulin 86
Miscellaneous 87
Lifting 87
Locking the articulation 87
Lifting the roller 87
Lifting the roller with jack: 88
Unlocking the articulation 88
Towing/Recovering 89
Short distance towing with the engine running 89
Short distance towing with the diesel engine switched off/not running 90
Towing the roller 91
Towing eye 92
Transport 92
Loading CC4000 VI-CC6200 VI and
CO4000 VI-CO6200 VI 93
Operating instructions – Summary 95
Preventive maintenance 97
Acceptance and delivery inspection 97
Warranty 97
Maintenance – Lubricants and symbols 99
Maintenance symbols 100
Maintenance – Maintenance schedule 101
General 101
Every 10 hours of operation (Daily) 101
After the FIRST 50 hours of operation 102
Every 50 hours of operation (Weekly) 102
Every 250/750/1250/1750 hours of operation 102
Every 500/1500 hours of operation 103
Every 1000 hours of operation 104
Every 2000 hours of operation 105
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Every other year 105
Maintenance, 10h 107
Diesel engine – Check oil level 107
Coolant level – Check 108
Hydraulic reservoir – Check fluid level 109
Urea tank – Refilling 109
Fuel tank – Filling 110
Water tank, Std – Filling 111
Sprinkler system/Drum
Check 111
Cleaning the coarse filter 112
Sprinkler system/Drum
Cleaning of sprinkler nozzle 112
Sprinkler system/Wheels – Check 113
Sprinkler system/Wheels – Freeze risk 114
Draining the system 114
Freeze protection 114
Scrapers, spring-action
Check 115
Scrapers
Setting – Adjustment 116
Wheel scrapers
Control – Adjustment 117
Removing the scapers 117
Maintenance – 50h 119
Air cleaner
– Check hoses and connections 119
Pre-fuel filter – Draining 120
Tires – Tire pressure 121
Maintenance measures – 250 h 123
Cooler
Check – Clean 123
4812163601_C pdf 2022-07-06
Battery
– Check condition 124
Automatic Climate Control (Optional) – Inspection 124
Air conditioning (Optional) – Cleaning 125
Air conditioning (Optional)
– Inspection 125
Edge cutter (Optional)
– Lubrication 125
Maintenance measures – 500 h 127
Cooler
Check – Clean 127
Air cleaner
Checking – Change the main air filter 128
Backup filter – Change 128
Air cleaner
– Cleaning 129
Diesel engine
Oil change 130
Engine
Replacing oil filter 131
The engine fuel filter – replacement/cleaning 131
Drum – oil level
Inspection – filling 132
Rubber elements and attachment screws
Check 132
Seat bearing – Lubrication 133
Pivot bearing (OFFSET) – Lubrication 133
Edge cutter (Optional)
– Lubrication 134
Maintenance – 1000h 135
Cooler
Check – Clean 135
Air cleaner
Checking – Change the main air filter 136
Backup filter – Change 136
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Air cleaner
– Cleaning 137
Diesel engine
Oil change 138
Engine
Replacing oil filter 139
The engine fuel filter – replacement/cleaning 139
Drum – oil level
Inspection – filling 140
Rubber elements and attachment screws
Check 140
Hydraulic filter
Change 141
(1) Hydraulic fluid filter (Main filter) 141
(4) High pressure filter – electronic steering (Optional) 141
Hydraulic reservoir cap – Check 142
Seat bearing – Lubrication 143
Pivot bearing (OFFSET) – Lubrication 143
Steering hitch – Tightening 144
Air conditioning (Optional)
Fresh air filter – Change 144
Edge cutter (Optional)
– Lubrication 145
Maintenance – 2000h 147
Cooler
Check – Clean 147
Air cleaner
Checking – Change the main air filter 148
Backup filter – Change 148
Air cleaner
– Cleaning 149
Diesel engine
Oil change 150
Engine
Replacing oil filter 151
4812163601_C pdf 2022-07-06
The engine fuel filter – replacement/cleaning 151
Drum – oil level
Inspection – filling 152
Rubber elements and attachment screws
Check 152
Hydraulic reservoir
Fluid change 153
Hydraulic filter
Change 154
(1) Hydraulic fluid filter (Main filter) 154
(4) High pressure filter – electronic steering (Optional) 154
Hydraulic reservoir cap – Check 155
Pivot bearing (OFFSET) – Lubrication 155
Seat bearing – Lubrication 156
Steering hitch – Tightening 156
Steering joint – Check 157
Fuel tank (STD) – Drainage 157
Fuel tank
– Cleaning 158
Fuel tank (OFFSET)
– Cleaning 158
Watering system
– Draining 158
Watering system
– Watering, rear tank 159
Water tank – Cleaning 159
Replacing the urea tank suction filter 160
Replacing the urea pump filter 161
Automatic Climate Control (Optional)
– Overhaul 162
Drying filter – Check 163
Edge cutter (Optional)
– Lubrication 163

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V