DYNAPAC Vibratory Roller CC4200C VI CC5200C VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC4200C VI CC5200C VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC4200C VI CC5200C VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :162
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC4200C VI CC5200C VI Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812163701_A.pdf
Vibratory roller CC4200C VI CC5200C VI
Engine Cummins QSF 3.8 (IIIA/T3)
Serial number 10000418xxA020916 
Serial number 10000419xxAxxxxxx 
Serial number 10000420xxAxxxxxx 
Serial number 10000421xxAxxxxxx

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Welding 13
Battery handling 13
Jump starting (24V) 14
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 16
4812163701_Apdf 2019-07-03
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
Working capacity 18
General 19
Hydraulic system 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 23
Steering system 23
Vibration system 24
Cab 24
FOPS and ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 25
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Location – decals, CALIFORNIA 29
Safety decals 29
Info decals 32
Instruments/Controls 33
Control panel and controls 33
2019-07-03 4812163701_Apdf
Function descriptions 34
Display explanations 36
“MAIN MENU” 40
“USER SETTINGS” 41
Settings menu (“SETTINGS MENU”) 41
“SERVICE MENU” 43
“ABOUT” 45
Machine alarm 46
Instruments and controls, cab 47
Function description of instruments and controls in the cab 48
Using the cab controls 49
Defroster 49
Heat 49
AC/ACC 49
Heater panel 49
AC panel 50
ACC – Control panel 50
Main display screen 50
ACC – Operation menus 51
Electrical system 53
Power in engine compartment/battery compartment 53
Main fuse panel 53
Distribution box 54
Circuit board in main switch 54
Fuses in cab 55
Operation 57
Before starting 57
Master switch – Switching on 57
Control panel, adjustments 57
Operator’s seat – Adjustment 58
4812163701_Apdf 2019-07-03
Operator’s seat, comfort – Adjustments 58
Belt reminder 59
Parking brake 59
Display – Control 60
Interlock 61
Operator position 62
View 62
Starting 63
Starting the engine 63
Parking brake test 65
Display when activating choice via the button set 66
Alarm descriptions 67
Driving 68
Operating the roller 68
Combi machines 69
Interlock/Emergency stop/Parking brake – Check 70
Pivotal steering (Optional) 70
Edge cutting (Optional) 71
Vibration 72
Manual/Automatic vibration 72
Manual vibration – Switching on 72
Amplitude/frequency – Changeover 73
Braking 73
Normal braking 73
Emergency braking 74
Switching off 74
Parking 75
Chocking the drums 75
Master switch 75
Long-term parking 77
2019-07-03 4812163701_Apdf
Engine 77
Battery 77
Air cleaner, exhaust pipe 77
Watering system 77
Fuel tank 77
Hydraulic reservoir 77
Tires 77
Hoods, tarpaulin 78
Steering cylinders, hinges, etc 78
Miscellaneous 79
Lifting 79
Locking the articulation 79
Lifting the roller 79
Lifting the roller with jack: 80
Unlocking the articulation 80
Towing/Recovering 81
Short distance towing with the engine running 81
Towing short distances where the engine is inoperative 82
Towing the roller 83
Towing eye 84
Transport 84
Loading CC4000 VI-CC6200 VI and CO4200 VI 85
Operating instructions – Summary 87
Preventive maintenance 89
Acceptance and delivery inspection 89
Warranty 89
Maintenance – Lubricants and symbols 91
Maintenance symbols 92
Maintenance – Maintenance schedule 93
General 93
4812163701_Apdf 2019-07-03
Every 10 hours of operation (Daily) 93
After the FIRST 50 hours of operation 94
Every 50 hours of operation (Weekly) 94
Every 250/750/1250/1750 hours of operation 94
Every 500/1500 hours of operation 95
Every 1000 hours of operation 96
Every 2000 hours of operation 97
Every other year 97
Maintenance, 10h 99
Diesel engine – Check oil level 99
Coolant level – Check 100
Hydraulic reservoir – Check fluid level 100
Fuel tank – Filling 101
Water tank, Std – Filling 101
Sprinkler system/Drum
Check 102
Cleaning the coarse filter 102
Sprinkler system/Drum
Cleaning of sprinkler nozzle 103
Sprinkler system/Wheels – Check 103
Sprinkler system/Wheels – Freeze risk 104
Draining the system 104
Freeze protection 104
Scrapers, spring-action
Check 105
Scrapers
Setting – Adjustment 106
Wheel scrapers
Control – Adjustment 107
Removing the scapers 107
Maintenance – 50h 109
2019-07-03 4812163701_Apdf
Air cleaner
– Check hoses and connections 109
Pre-fuel filter – Draining 110
Tires – Tire pressure 111
Maintenance measures – 250 h 113
Hydraulic fluid cooler
Checking – Cleaning 113
Battery
– Check condition 114
Automatic Climate Control (Optional) – Inspection 114
Air conditioning (Optional)
– Inspection 115
Edge cutter (Optional)
– Lubrication 115
Maintenance measures – 500 h 117
Hydraulic fluid cooler
Checking – Cleaning 117
Air cleaner
Checking – Change the main air filter 117
Backup filter – Change 118
Air cleaner
– Cleaning 119
Diesel engine
Oil change 120
Engine
Replacing oil filter 120
The engine fuel filter – replacement/cleaning 121
Drum – oil level
Inspection – filling 121
Rubber elements and attachment screws
Check 122
Seat bearing – Lubrication 122
Pivot bearing (OFFSET) – Lubrication 123
Edge cutter (Optional)
– Lubrication 123
4812163701_Apdf 2019-07-03
Maintenance – 1000h 125
Hydraulic fluid cooler
Checking – Cleaning 125
Air cleaner
Checking – Change the main air filter 125
Backup filter – Change 126
Air cleaner
– Cleaning 127
Diesel engine
Oil change 128
Engine
Replacing oil filter 128
The engine fuel filter – replacement/cleaning 129
Drum – oil level
Inspection – filling 129
Hydraulic filter
Change 130
Hydraulic reservoir cap – Check 130
Rubber elements and attachment screws
Check 131
Seat bearing – Lubrication 131
Air conditioning (Optional)
Fresh air filter – Change 132
Pivot bearing (OFFSET) – Lubrication 132
Edge cutter (Optional)
– Lubrication 133
Steering hitch – Tightening 133
Maintenance – 2000h 135
Hydraulic fluid cooler
Checking – Cleaning 135
Air cleaner
Checking – Change the main air filter 135
Backup filter – Change 136
Air cleaner
– Cleaning 137

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.S